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What did you do in the shop today?


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Finished the mounting my new anvil to its custom-made stand.

The anvil is a 157# Wilkinson and the stand weights a bit over 100#. The legs are 4.5" diameter tubes filled with sand. There's silicone caulking between anvil and stand.

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Rock solid, no ringing. Now I can put the new anvil to work! :D

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Thanks Thomas, already done. I went through with a file and rounded all the lines. Next go, will be a shorter body length while extending the hooks to be deeper with a scroll at the tip. I feel the upcoming challenges will be of consistency in design and dimensions.

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9 hours ago, Hearthstone said:

Best ways to mount hardware without detracting from the piece can be tough.

In this case, each hook has two 1/4" x 20 threaded holes, and they will be fastened to the backing board with bolts coming through from the back. The holes will then be covered with the layer of felt that will protect the gun from contact with the hooks themselves. Solid as a rock, invisible, and easy to remove if necessary.

(On a side note, my own 1/4" x 20 tap broke a couple of weeks ago and I hadn't gotten around to getting another, so my neighbor gave me an extra one he had. In return, I gave him an extra pair of outside calipers I had kicking around (a sweet little 2" Starrett number), so everyone's happy. That may seem like an asymmetrical trade, but he is going to tune my piano for me at some point as well.)

24 minutes ago, Gazz said:

If the felt is in contact with blue steel parts, rust will develop. 

The hooks will be supporting the receiver and forestock, like this:

image.png.1fc60da3ea842e47618c6d58bd81fadc.png

The rifle in question is the "Golden Boy" Eagle Scout Tribute Edition from Henry Repeating Arms. 

Eagle Scout Tribute Edition

The metal parts where the hooks will be are plated with either nickel or gold, so I don't anticipate any rusting issues. Thanks for the heads-up, though. 

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Further update: he decided to use a synthetic leather called “Escaine”, which is what Steinway is using in their piano keys instead of buckskin.

So here are the hooks mounted on their backing board (salvaged from a fancy piano):

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And if they splinter away to nothing, you’ll have what lawyers call “absence of mallets”.

7 hours ago, BillyBones said:

Love that wood. Burly maple i believe?

I don’t know; I haven’t seen it in person. Definitely some kind of burl; I will ask my neighbor.

Today, I decided to add some bracing to the nodding donkey, as I’ve been experiencing a lot of slop in where the hammer hits. It turns out that a big part of the problem was that the two bolts holding the axle to the column had loosened up! Nonetheless, I went ahead with adding the bracing, so here’s before:

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And after:

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And here it is in all its glory:

94431B46-E85F-4E2E-9D41-86004C5934B6.jpeg

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Nodding donkey, day 2: After tightening up the aforementioned bolts, there was still a lot of slop in the hammer, as shown here. The two inner marks show the hammer’s resting position, and the two outer show how far left and right it can travel. That’s about 2-3/4” total, which we can all agree is way too much. 

393780B7-0159-432F-B40F-B8461914AB9E.jpeg

The problem is that the axle pin fits pretty loosely in its bracket, and the pivot block on the arm doesn’t have anything to keep it straight. So, the first step was to weld some chunks of steel to help guide the pivot block straight. 

131BEEDB-2CBB-4EF9-8AEC-24816D479239.jpeg 

And then cut some big washers of HDPE (milk jug plastic) to act as low-friction shims. 

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Then assemble everything with a wrapping of HDPE around the axle pin:

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Et voila!

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The results are much better, with the slop reduced to about 3/4”. I can live with that. 

4670E5D1-573A-4BBC-8980-F208B0B7C8B9.jpeg

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On 10/24/2020 at 5:32 PM, Frosty said:

If you round the edges of your mallets they'll be less likely to splinter if you hit on the edge.

Frosty, 

I chamfered the edges slightly with a knife, but its very hard, dry maple and my rasp would take a while with it. i'll see how it works for some scrolls and twists and then round accordingly. On a completely unrelated note, does anyone know and good wood grinding discs for a 4.5" angle grinder?

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