DallasRector Posted January 27, 2019 Share Posted January 27, 2019 Hey everyone! I built my first forge ever yesterday out of some bricks in an old grill. I’m using a black iron pipe and a hair dryer with a shop vac attachment as my air source. Charcoal is the fuel. Mid anyone has any suggestions or recommendations please let me know what I need to do to forge properly and safely. Thanks Dallas Quote Link to comment Share on other sites More sharing options...
Laynne Posted January 27, 2019 Share Posted January 27, 2019 Looks like too much air. If the hair dryer is connected to the pipe disconnect it and just point it at the pipe. It more than likely won't need to be pointed directly at it for adequate air. Play with it and see what works best for you. Quote Link to comment Share on other sites More sharing options...
DallasRector Posted January 27, 2019 Author Share Posted January 27, 2019 Am I burning coal too fast with it connected? Quote Link to comment Share on other sites More sharing options...
Daswulf Posted January 27, 2019 Share Posted January 27, 2019 Yup. Like Laynne said, disconnect it and you can control the amount of air by how direct or indirect it blows At the pipe. Quote Link to comment Share on other sites More sharing options...
DallasRector Posted January 27, 2019 Author Share Posted January 27, 2019 Oh that’s cool, I’ll give it a go next chance I get. Thanks guys I appreciate it Quote Link to comment Share on other sites More sharing options...
Glenn Posted January 27, 2019 Share Posted January 27, 2019 Less air, more fuel. You are looking for SOFT AIR going to the forge. Quote Link to comment Share on other sites More sharing options...
Laynne Posted January 27, 2019 Share Posted January 27, 2019 If you haven't read the JABOD threads, I recommend you do so. Double action bed inflators are popular for charcoal because you are only feeding air when you need it, not when you are at the anvil. It will save on fuel. Quote Link to comment Share on other sites More sharing options...
DallasRector Posted January 28, 2019 Author Share Posted January 28, 2019 Thanks for the input I really appreciate it Quote Link to comment Share on other sites More sharing options...
ThomasPowers Posted January 28, 2019 Share Posted January 28, 2019 If burning less charcoal is a consideration also look into getting a foot switch so you only have the blower on when there is steel in the forge. Quote Link to comment Share on other sites More sharing options...
DallasRector Posted January 29, 2019 Author Share Posted January 29, 2019 How would I attach a foot switch if I have just a hair dryer? Or is that for a more advanced set up? Quote Link to comment Share on other sites More sharing options...
Daswulf Posted January 29, 2019 Share Posted January 29, 2019 There are foot switches out there that just plug into the outlet then you plug in whatever you want controlled. There is either an on/off or a "deadman" switch where it is only on if you are holding on the switch. Quote Link to comment Share on other sites More sharing options...
ThomasPowers Posted January 29, 2019 Share Posted January 29, 2019 I've wired an old sewing machine foot pedal to a box with an outlet on it before. Quote Link to comment Share on other sites More sharing options...
DallasRector Posted January 29, 2019 Author Share Posted January 29, 2019 Gentlemen.... I HAVE BENT METALL!!!!! I had a few extra hours to play around and I was trying to be very mindful of both fire management and hammer accuracy. I employed your advice about the air and I worked really well. I didn’t realize how fast I was burning through charcoal that I didn’t need to be. It was definitely a learning experience and also very rewarding. Thanks again everyone! Quote Link to comment Share on other sites More sharing options...
Enewguy Posted January 30, 2019 Share Posted January 30, 2019 Charcoal briquettes? Correct me if I'm wrong guys but won't that create more fireflies and be incredibly less efficient than lump charcoal? Especially if you blow "hard" air at it?? Quote Link to comment Share on other sites More sharing options...
Daswulf Posted January 30, 2019 Share Posted January 30, 2019 Nice. Keep at it. Next search on how to make a fire tool rake and make that out of rebar if you like. Yes briquettes are not good forge fuel. Hard lump charcoal is the way to go. Quote Link to comment Share on other sites More sharing options...
DallasRector Posted January 30, 2019 Author Share Posted January 30, 2019 Is there a specific brand you would recommend? Quote Link to comment Share on other sites More sharing options...
Daswulf Posted January 30, 2019 Share Posted January 30, 2019 Cheap! Lol. Any Lump charcoal should be fine. The old kingsford or whatever briquettes are no good or desirable. It's not really hard to make your own depending on location and whatnot. Or building a raised side fire and transferring the coals to the forge. Quote Link to comment Share on other sites More sharing options...
DallasRector Posted January 30, 2019 Author Share Posted January 30, 2019 Roger that Quote Link to comment Share on other sites More sharing options...
Frosty Posted January 30, 2019 Share Posted January 30, 2019 1 hour ago, Enewguy said: Charcoal briquettes? Correct me if I'm wrong guys but won't that create more fireflies and be incredibly less efficient than lump charcoal? Especially if you blow "hard" air at it?? They're not the best but you can most certainly work with briquettes. Break them into acorn size pieces and clean your fire regularly. The white ash is IIRC limestone powder added to keep them from burning too hot in a grill. Powdered limestone won't interfere much with forge processes including welding if you don't have it piled in the joint. Lime is added to smelts and melts to act as a flux, it combines with contaminants and floats them for removal. It's not a serious barrier, a little borax takes care of it nicely. Fewer fire flies, it's actually a byproduct in the production of wood alcohol, various keytone solvents, etc. I believe it was Henry Ford who invented backyard BBQing and briquettes as something to do with mountains of charcoal powder left over from making solvents. Only so much can be used in filters. You're better off with lump but if all you have handy briquettes will do the job. Frosty The Lucky. Quote Link to comment Share on other sites More sharing options...
DallasRector Posted January 31, 2019 Author Share Posted January 31, 2019 So a little update. I broke the charcoal into smaller pieces and it really seemed to help more. Also yesterday I was really working on trying to learn tapering and it took me 4 hours but I finally got it. And I made probably the ugliest ring anyone’s ever seen. Quote Link to comment Share on other sites More sharing options...
Frosty Posted February 1, 2019 Share Posted February 1, 2019 Keep trying, I've seen uglier. Frosty The Lucky. Quote Link to comment Share on other sites More sharing options...
pnut Posted February 1, 2019 Share Posted February 1, 2019 Is it an ugly ring or a cool pendant? Quote Link to comment Share on other sites More sharing options...
DallasRector Posted February 1, 2019 Author Share Posted February 1, 2019 Right now it’s on my keychain but I wanted to find some leather strips and make a necklace for it Quote Link to comment Share on other sites More sharing options...
ThomasPowers Posted February 1, 2019 Share Posted February 1, 2019 Make a set of them and sell them to Hollywood as "steel knuckles" rings for their next post apocalypse flic, "Escape from Houston". Quote Link to comment Share on other sites More sharing options...
VainEnd84 Posted February 1, 2019 Share Posted February 1, 2019 On 1/31/2019 at 10:35 AM, DallasRector said: took me 4 hours but I finally got it. And I made probably the ugliest ring anyone’s ever seen. I see a heart pendant in potentia, and valentines day is close at hand. Quote Link to comment Share on other sites More sharing options...
Recommended Posts
Join the conversation
You can post now and register later. If you have an account, sign in now to post with your account.