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I Forge Iron

belt grinder shocking


phil shelton

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That is what the ground wire is for. Check to see if its hooked up, if it is then maybe your receptacle isn't grounded.

But if ALL of your rollers are rubber or some other non conductive material, then any static generated by the belt has no where else to go, except for you.

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You could try running a ground wire from the frame to an alligator clip you can put on your person somewhere. Provided it isn't an electrical problem.

In winter our humidity is in the tank, the colder it gets the drier it is and around 10f static starts becoming a big issue. I've never noticed static sparks from my belt grinder in extreme staticy conditions so you might want to go with Steve's recommendation before considering mine.

Frosty

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Hmmmm. Do I want a piece of that action?

Has a sparky touched the wrong thing more times than someone else has been bitten by a static shock from a belt grinder.

No wait, let me think about it. Maybe run the odds on my computer.

Don't go anywhere. . . .

Frosty

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I just solved the same problem in my shop. After checking the outlet to make sure that was OK I tied a piece of wire from the sander to some metal on the floor which did nothing. I then took the wire and held it in my hand while I was sanding and presto no more shocking. They sell Velcro bracelets with a wire attached to an alligator clip in places like Radio Shack for just this kind of thing.

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I was waiting to see how much money RC was going to lose, but I will post now anyway :D

I was zapped good twice, once as a first year apprentice, my fault totally, 208 v.

The Second I was working on a ground system, (No power lines were even attached) when a lightning strike hit the transformer outside, I was holding that ground wire at the time, unknown voltage for that one. but it threw me.

Most recent time was last year when a plumber decided not to wait for me to finish fixing wires that HE damaged, but proceeded to pull out a pipe, that I was sitting on at the time. He was the idiot that in violation of code, ran that water pipe over the electric box, but was in such a hurry to hide his screw up, pushed me into 208 volt box.

So the answer is technically 3 in the 28 years I have been electrician. Even though I am dyslexic, Electricians that don't pay attention well, don't live long enough to make too many mistakes.

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I'd be wary of wearing a cuff on my wrist with wire attached while buffing or grinding.

I used to grind and buff a lot of silver jewelry. Dummy me tried buffing a silver chain I made.
Got wrapped up, pulled my fingers right into the arbor, lucky it was only a 1/3 hp buffer or I would have lost 'em.

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the thing you are forgetting is that the shock from static, is the discharge because WE are a good ground, If we weren't, there would be no discharge, so the wrist brace with a wire is making sure we are grounded. so we will get it more. If we stand in a rubber mat, we have isolation, no shock because we are no longer a path to ground. best to ground the belt by adding a metal roller somewhere touching the belt, and that is grounded, to drain static, rather than finding new ways to make us a better conductor.  If we are the source of the static generation, then the wrist belts will drain that and no more zap zap

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i have the same problem... static buildup on belt so i hold things in such a way that i am touching ground and wola! no problems! as long as i remember.....arizona can be verry dry so static buildup is a common thing...and the rubber mat would only work if everything you touched wasnt grounded! till the static charge disapated... might try the static cling spray on belt ... might work...good luck!

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  • 4 years later...

Got knocked on my butt from the static charge off my truck mounted belt grinder today. My belt grinder has been in service for 8 yrs and has never done this to me before. With a meter, I double checked the 1 hp baldor motor, my extension cord, the GFI outlet I was plugged into, tried a different one.

 

Somebody has to have found a solution to this problem by now. Any solutions?

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  • 1 month later...

I thought about rigging a brush to run on the back side of the belt that was grounded (suppose you could just ground the platten), rubber mats on the floor, running the swamp cooler (sucks in the winter though), grounding braclets (like they use handling electronics), etc. I have not tried them though, by the time I get ready to do it, the humidity comes back up and the problem is over until next winter.

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You should be able to ground your belts without resorting to an extra roller.  Just a small rod or bar that lightly contacts the slack part of the belt and is grounded well should dissipate enough of any static charges to prevent much shock.  In a new Walmart here they had to put ground cables on all the shopping carts!  Shocks from the rubber tired carts were driving off customers!  They missed a few carts and I am careful to avoid using those because it is a very shocking experience!  They just clamped a short length of thin (1/8" or so) cable to the carts lower shelf so that it drags the floor lightly.  A similar solution should ground your belts and prevent nasty and dangerous shocks (the shocks could cause you to flinch and potentially to have an accident)!

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I noticed an increase is static shocks from my grinder after adding the ceramic platten.

 

Never a bad shock... just small zaps.

 

I'll try an additional ground.

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 They just clamped a short length of thin (1/8" or so) cable to the carts lower shelf so that it drags the floor lightly.  

 

You used to see the little chain hanging off the bottom of cars a lot years ago. We always had one on ours to try and help with my car sickness when I was a kid. Haven't seen one recently...

 

I am interested that your belt grinders are on rubber tired wheels. Mine just has a rubber tyre on the pressure/working wheel the drive wheel is plain aluminium which is crowned to centre the belt.

 

I'd be wary of wearing a cuff on my wrist with wire attached while buffing or grinding.

I used to grind and buff a lot of silver jewelry. Dummy me tried buffing a silver chain I made.
Got wrapped up, pulled my fingers right into the arbor, lucky it was only a 1/3 hp buffer or I would have lost 'em.

 

The fact that you are able to type means you resolved your problem :) but in case anybody else needs to polish chain on a buffing wheel the trick is to wrap it around a piece of wood and make sure the ends do not dangle.

 

I once went round a chain maker's shop in the Jewellery Quarter in Birmingham and they tumble polished all their chains of course.

 

Alan

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In the patternmaking end of my shop I use a 30" disc sander and i often had this problem using the sander in the winter.  I would get a shock from the table to me just below belt level.  I put a humidifier in and it solved the problem.  Those that use a woodstove can use a pot of water on it as a humidifier. 

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  • 2 weeks later...

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