I bought this old Wilkinson anvil last year in a scrap yard. There was a big part of it missing as you can see.What I have done is welded the edges ( 1 so far) and pad welded the end where the horn was. The reason I pad welded it is, so the new steel will have something solid to weld to. I know if I start with a good solid base it should help hold. The base metal is wrought of course but, it places it was kinda rotten. I took an angle grinder and dug until I hit good metal. Also back ground the edge of the welds to make sure the weld was taking properly. The best I can tell it worked rather well. I used 9018 B3H4R welding rods on it due to the fact they were free and I have LOTS of them. :) I have a solid shaft of of a rather large hydraulic cylinder I'm going to use for the cutting table and horn. I found the measurements for an anvil the same size and VERY close to the same weight on line so that's going to be my baseline as to what to do. As of now there's about two inches of the face gone, all the cutting table and horn as well. I plan on building it back up with weld to the shape I want and then using stoody to do a final weld on the face plate.
This is the anvil when I got it home. Nothing had been done to it.
This is somewhat cleaned up and ready to weld.
Welded and ready to knock the high spots down and fill in the low spots. I ran out of time last night.
And this is what I am going to replace the horn with. It was free as well.
Let me know if I an going about it wrong and I'd be more than happy to listen. I'm always open to suggestions. I'll keep you posted as I get time to work on it. I'm going to try to get the horn cut and added tonight. At least tack welded and ready to weld. Also I'm going to bevel the end of the ram before I weld it. Not just going to put it up there and run weld around it. It should be welded solid once I get done with it.
Scott