Timothy Miller Posted October 4, 2011 Share Posted October 4, 2011 I did not come up with this idea it has been floating around for years as far as I know. I made this tool because I forge a lot of tapers that later get ground and polished so the smoother they come off the hammer the less work for me. it consists of a hot rolled steel plate the same size as the die with a piece of 1" hot rolled round welded to the bottom as a pivot. The pivot contained in a frame that slips over the bottom die. It pivots to the angle of the taper and produces a smooth finish. I used hot rolled because I don't want it to damage my dies. I have to rebuild it every few years but it is a very useful tool. Shown is a taper drawn out from 1 1/2" square steel 24" long down to 3/4". Quote Link to comment Share on other sites More sharing options...
Thomas Dean Posted October 5, 2011 Share Posted October 5, 2011 I have never seen one, love the way it 'smooths' the taper. I WILL be making one of these for sure! Thanks for sharing. Quote Link to comment Share on other sites More sharing options...
Fe-Wood Posted October 5, 2011 Share Posted October 5, 2011 Ah yes, The pivital round back flatter- Nice! Tuck that right here in my handy hammer file.... Quote Link to comment Share on other sites More sharing options...
CurlyGeorge Posted October 5, 2011 Share Posted October 5, 2011 Great idea. That one will definitely get made. Thanks for sharing. :) Quote Link to comment Share on other sites More sharing options...
Stormcrow Posted October 5, 2011 Share Posted October 5, 2011 I have commented that the one major disadvantage to a power hammer is that you cannot angle it like you can a hand hammer. This takes out a mighty much lot of that disadvantage. Thank you, sir! Quote Link to comment Share on other sites More sharing options...
David E. Posted October 5, 2011 Share Posted October 5, 2011 Thanks Tim, Having the same hammer as you shows me what is possible in terms of tooling,etc.Do you use mostly combo dies or pure flat? I WILL be making one of these. Quote Link to comment Share on other sites More sharing options...
Greenbeast Posted October 5, 2011 Share Posted October 5, 2011 I assume you've drawn out the initial taper using flat dies and then gone over the rough/stepped finish with this tool? Quote Link to comment Share on other sites More sharing options...
knots Posted October 5, 2011 Share Posted October 5, 2011 Cool Tool ! I have a set of dies of a fixed taper. They work fine for that one taper, I use them mainly for sharpening things. However yours are miles ahead because of the flexibility. Thanks for sharing. Quote Link to comment Share on other sites More sharing options...
Timothy Miller Posted October 5, 2011 Author Share Posted October 5, 2011 Normally do 30 or more tapers in a run. I use the "drawing dies" that Tom Clark sold with the hammer to draw out the steel. They are about 2" wide with a gentle curve to the face. I measured the curve it works to be about a 3.5" radii. It seems to be about ideal. It is worth my time to change out the dies as the drawing dies seem to be about 30% or 40% faster and leave a better finish on the part. Then put the flat dies in for finishing. Quote Link to comment Share on other sites More sharing options...
ThomasPowers Posted October 5, 2011 Share Posted October 5, 2011 That just looks like a handy thing to have if you are doign a lot of smooth tapers. First time I've seen the bottom version of that tool. Most folks I know have a handled top version with the flat face and a rounded back so the top die can always find a place in line to hit it. You can also use it without having to switch in a bottom tool. Quote Link to comment Share on other sites More sharing options...
doc Posted October 5, 2011 Share Posted October 5, 2011 If you search the "BP"s for tapers refined you'll find the original post for this tool from about seven or eight years ago. The one shown in the BP was shown going across the die rather than along the length just to present the principle. Quote Link to comment Share on other sites More sharing options...
Spears Posted October 5, 2011 Share Posted October 5, 2011 I smoothed out a taper by hand last weekend becuase I didn't have one of those. I will absolutely be making one soon. Thank you so much for posting that. Spears. Quote Link to comment Share on other sites More sharing options...
macbruce Posted October 5, 2011 Share Posted October 5, 2011 'in Brilliant!.....Thanks for sharing. Quote Link to comment Share on other sites More sharing options...
Sam Salvati Posted October 6, 2011 Share Posted October 6, 2011 I knew I seen that tool somewhere before, pictures here from 2004 of the inventor of it, Dick Sargent: http://www.pet10gill.org/njba/brmeet/tapertool.jpg http://www.pet10gill.org/njba/brmeet/sargtaper.jpg And the complete album: http://www.pet10gill.org/njba/brmeet/br04.htm Quote Link to comment Share on other sites More sharing options...
monstermetal Posted October 6, 2011 Share Posted October 6, 2011 Yeah I dont think Dick invented it Sam... Ive seen pictures of a die like that in a book that was 75 years old... Great tool Quote Link to comment Share on other sites More sharing options...
Nakedanvil - Grant Sarver Posted October 6, 2011 Share Posted October 6, 2011 Sorry Sam, Clifton Ralph was showing us his version of that tool twenty years ago. Quote Link to comment Share on other sites More sharing options...
forgemaster Posted October 6, 2011 Share Posted October 6, 2011 Just another version of a round back, round backs have been in use since Naysmyths time I reckon. Quote Link to comment Share on other sites More sharing options...
Timothy Miller Posted October 6, 2011 Author Share Posted October 6, 2011 Like I said It was not original to me but It has saved me a lot of time over the years. I think that people who never saw it before would benefit from being introduced to the idea. I also suspect it is a very old idea as well. The idea came to me from Fletcher at arrowmount metals originally he suggested a round back tool as well mated with a corresponding bottom die. He is sort of the Grant Sarver of the east when it comes to tooling. I also have seen Dicks Sargent's tool and another version at the Memphis metals museum. I claim no ownership over this idea and I give credit where credit is due. Quote Link to comment Share on other sites More sharing options...
ThomasPowers Posted October 6, 2011 Share Posted October 6, 2011 I break out in hives when folks try to claim *first* on a lot of smithing stuff as there generally is a lot of re-invention of the wheel in this craft; especially by people not steeped in the historical aspects of it...(I've had an amusing time telling some "traditionalists" that the first powerhammer I've documented was in use before the year 1000...). What I tell folks is to work on being *best* not first. It sure helps the craft as a whole to have people showing off their version of various tooling with any improvements they have thought of even if someone else somewhere somewhen has done it before. I enjoyed reading "Practical Blacksmithing" a series of articles from a smithing Journal (magazine) from the late 19th century which is full of "this is how I do it or what tool I made to do the task mention in a previous issue that I think is *better*!" It is a good idea however to mention who you got the idea from; but not necessarily as the *inventor*---"I got this idea from a frazzlewhopper that I saw in Dismas of the stone cold forge's shop that he had made to do the same task. When I first got into smithing I "invented" a lot of stuff that turned out to have been known and common 200 years or more previously. It's quite possible for a good idea to be thought of independently by a lot of folk!---though I still wonder about that foreigner in Kelly's shop... (see the discussion on the Kelly/Bessemer process...) Quote Link to comment Share on other sites More sharing options...
Nakedanvil - Grant Sarver Posted October 6, 2011 Share Posted October 6, 2011 I'm glad Tim showed this, for sure. I was just responding to Sam, gotta keep these kids plumb. Quote Link to comment Share on other sites More sharing options...
macbruce Posted October 8, 2011 Share Posted October 8, 2011 I built one of these today and it's the greatest thing since single malt......Forged a real sloppy rough in taper and it looked like a mandrel in two heats......I built mine a bit different but the results are the same......Thank you Southshoresnith for posting this timesaver..... B) Quote Link to comment Share on other sites More sharing options...
dkunkler Posted October 9, 2011 Share Posted October 9, 2011 I built one of these today and it's the greatest thing since single malt......Forged a real sloppy rough in taper and it looked like a mandrel in two heats......I built mine a bit different but the results are the same......Thank you Southshoresnith for posting this timesaver..... Not quite as quick to change out as dropping a jig onto a flat die, but having it saddled in a die it should take a lot more abuse and last much longer. Great idea, I'll have to try it. Quote Link to comment Share on other sites More sharing options...
Timothy Miller Posted October 9, 2011 Author Share Posted October 9, 2011 Your welcome, this idea is too useful to not be shared its sad that the original blueprint by Dick Sargent aka doc is nowhere to be found. Quote Link to comment Share on other sites More sharing options...
don schad Posted October 22, 2011 Share Posted October 22, 2011 For what it is worth, I put together a similar tool a while ago based on posts found around IFI, etc. Mine has 1/2 a tilting table with the other half a removable die. I put in a fuller so that I can chunk it out and then taper without fooling around with the tooling. When the fuller is off you can remove the tilting table to replace it with other tilting shapes...I was thinking about having a tilting 117deg block for doing tubing, although I don't know if this would be worthwhile or not. I tried to make it as short as possible to retain the daylight on the hammer, as a result the axle might might not be a stout as we might like. But it works well thus far. don Quote Link to comment Share on other sites More sharing options...
Nakedanvil - Grant Sarver Posted October 22, 2011 Share Posted October 22, 2011 For what it is worth, I put together a similar tool a while ago based on posts found around IFI, etc. Mine has 1/2 a tilting table with the other half a removable die. I put in a fuller so that I can chunk it out and then taper without fooling around with the tooling. When the fuller is off you can remove the tilting table to replace it with other tilting shapes...I was thinking about having a tilting 117deg block for doing tubing, although I don't know if this would be worthwhile or not. I tried to make it as short as possible to retain the daylight on the hammer, as a result the axle might might not be a stout as we might like. But it works well thus far. don Looks good. I don't understand "117º block" though. Quote Link to comment Share on other sites More sharing options...
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