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I Forge Iron

Bentiron1946

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Everything posted by Bentiron1946

  1. There are times when I look back and see times when I was condemned heavily for not being a "traditional" smith, I didn't do it like they used to. I liked to make art and the anvil and forge got me what I wanted. I couldn't get what I wanted with casting or cutting up metal but I could get there only by forging. There were two schools of though in the Phoenix Metro community of smiths in the 70s when the ABANA chapter here was formed and the school of thought I was somewhat loosely associated with was not at all welcome because we were not traditionalist. We would use an arc welder to make a join and then cover it with a clip or then drill holes for decorative rivets. You would have thought that we were worshiping at the alter of Baal. Yes, I could and did do traditional clips on some scroll work but it was much faster to tack weld the whole grille together first and then put the clips on. I could make tongs but like Thomas it was a lot easier to stop a few antique stores, the flea market or garage sales and get them for a few dollars each than spend the time making them. Sometimes I think we need to realize that if we were to take a blacksmith from 1860 and transplant him to 2013 he would soon ditch his forge and take a CNC for his preferred method of metal work, he rather be in an air conditioned room getting calluses on his hand from working a joy stick than from the handle of a hammer. Do what you want when working your metal and don't feel guilty about it, leave that to the other person.
  2. It'll do in a pinch, naw, it's a good looking anvil, That weld line Yaggy is talking about is where the two halves were possibly forge welded together but I don't think so, it looks more like a scratch in the patina just about the weight stamps, I can't quite make them out. That section that is missing just behind the pritchel hole is a little bothersome but not a deal killer unless the seller is asking something in the neighborhood of $3/# then I'd say "No thanks, price is too high" and dicker some with them to get it down around $2/#.
  3. Ain't it just one of the funest things on earth messing around with molten metal, just be safe as this stuff will scar you for life, both on the inside and on the outside, please be careful.
  4. Here you go a video that shows the whole process.
  5. Cyclopes twins, well at least between them they will binocular vision. Do you have a link to her work so we can all admire it?
  6. So true about the edges being hard and therefore chipping easily, I put a radius on mine which seems to have stopped some of that from happening. Some folks put a radius on the edges and some don't so I guess it's up to you as whether you do or not but I think it helped stop the chipping.
  7. It will sure make a nice bench block for working small pieces of copper and silver for jewelry once you polish up one face of it to a mirror finish.
  8. I have done it a few times in a solid fuel forge, no need for a gas forge. It has been done far long in charcoal and coal forges than gas so it ain't all that advantageous to use a gas forge and if you going gas why not just use your gas torch? A good fit of parts is necessary and no brazing is not a gap filler, it is and never was meant to be a gap filler. If you have that big a gap do some more work on the fit, that's files are made for, refining the fit, not just turning into knives. The method Thomas mentioned using the filings form good brass stock works better than just laying a piece of brass wire along the join, I mixed mine up in a thick paste with the flux and put it all along the seam, this seem to work the best for me and then I brought it up to temperature. My first few failed but after a couple of more I was doing them right along. A couple of years ago on the Wood Wright he had a fellow making Colonial door locks and he was brazing them together, it was a pretty good show, you maybe able to find it on their web site.
  9. Nice looking old anvil that has seen a lot of American history. Just think of the stuff that has happened since the 1820s and you get the privilege to add you little bit to it by forging some more excellent smithing to it's history. That anvil could have come here sometime between James Madison and John Q. Adams administration, that's how long ago that was, just think of that, and it's still a function tool. How many other tools will you own do think will still be functional that long into the future? Not many, anvils may have a few dings and chips but it takes a lot to make them totally nonfunctional and this one is still able to do a good days work. Go buy it! Light off the forge and make something useful.
  10. I used to buy new shiny bright steel by the 20' length and then found out that once I put it in the fire it didn't matter all that much so I started buying it at the salvage yard for half the price because he didn't charge for keeping it pretty. I made it into art and let it rust anyway or put linseed oil on it and turned it black so why pay a premium for shiny when rusty did as good.
  11. Pure copper is not the easiest of metals to melt so be aware of that.
  12. Just "thinking" over coffee in the morning sun...................You know that thinking stuff will get you into trouble every time. Here in Arizona it will fry your brain cells.
  13. We had a neighbor for awhile from England, wife beater first class, and he used a bill hook to trim his trees while all of us used loppers. I was surprised how fast he could trim compared to those of us with loppers, a real smooth cut too. I kept waiting for the sheriff to come over for him decapitating his wife with that thing.
  14. Out here in Southern Arizona for awhile there was a lot of talk about and some stuff was built but it was kinda expensive. My neighbor is a general contractor he built a few houses and a couple of businesses out using it. The thing was you had a fairly normal outside wall then you had to build another one just like it on the inside of the bails. If you wanted say a 3,200 SF house you ended up with the width of the hay bales all around added to foot print of the house under the roof and the way the county assesses tax is based on what is under the roof so the folks with these house had to go and argue for a tax adjustment, sometimes they got it and sometimes not. One house had a terrible termite problem in the straw and after three years the owners had him come back in and take it out and put in batt insulation, cost them a bunch of money but they only lived here in the winter, so he had all summer to do the work. The businesses he did were office and attached cooled warehouse for items that could not be stored above 85F so for them it paid off to keep their stuff air conditioned. There is a charter school near me that has straw bale insulation and I have heard that the class rooms are nice and quiet from near by traffic on a major road.
  15. You can do a lot with them but like said there are better alternatives, however if it's all you got go for it. Some folk stand them on end and use the small sweet spot on the end, yeah, I know not very big but it has a lot of mass under it and that works to your advantage, better rebound of your hammer and that means less work for you. RR anvil are not meant for forging big stock but are good for 1/2" and down. Half inch is pushing it from my experience but you can still make a lot of neat stuff with 1/2" rod so light the forge off and see what you can make and post some pictures of it, we really like pictures.
  16. I think that if you want the swirly pattern without doing the mokume-gane thing you will need to have one of you metals near a temperature where you can stir it like mashed potatoes and have it stay in peaks and valleys while the other metal will need to at a very high temperature at pouring temperature so that it fuse and bind to the other. After this lump has cooled you may be able to draw it out by forging but it could be a bit difficult if the two metals a very dissimilar, they could crumble if forged to hot or if not annealed often enough if forged cold split.
  17. That is a nice looking stake holder. I made mine out of a stump from a locust tree and drilled some holes and then put a small steel plate in the bottom of the hole. Seems to work OK but yours sure seems to be the best solution I have ever seen.
  18. We are all offering up prayers for your continuing strength and recovery after this terrible event, I just can't imagine a thing like this. May the peace of God fill your heart as you go through this, Amen. Jerry
  19. Nice pattern in both the blade and the wood, the leather ain't bad either. You done good, very good!
  20. Call Sid, he has the connections that you need. Peter Sevren may be able to help you. His shop is up in Sunnyslope of Hatcher.
  21. If you want a nice quiet anvil look around for a Fisher and they even have bolt holes. My wrought iron anvils I would clinch down so solid that I never had a problem with ringing. My anvil stands were made from structural box tubing, 10" square filled with sand, 1" steel plate top and bottom with 3/8" mild steel rods welded to the top plate and then clinched over the anvils feet, no ringing.
  22. It's a lot better than a rock and that's the truth. Don't complain when you have an anvil, many don't have it as good as you in the third world and turn out many useful products. Light off the forge, get your iron hot and make something, you'll feel better about the anvil in a week or two of steady forging.
  23. Yeah, that's bad. I had kin in the area but they moved before that first big storm in '99 so no worry about them. I had friends in Joplin, MO but they were just outside the path of that one. I lived in OKC for awhile and was glad to get back to somewhat sane weather of AZ. Those poor children, my prayers are with the families, may they find peace, jerry
  24. Some friends of mine work at processing deer, elk and moose antler for dog chews, boy do they get to hating the smell of bone dust as they band saw all those pallets of antler apart. I have bought some of the antler for buttons, rings, powder flasks, brooches and other decorative items and I can tell you it sure stinks when using power tools, not so bad with hand tools. I polished some American Buffalo horn to a shinny black and that stuff will stink you out of the house when you use a power sander on it. The dogs seem to think it a very good smell and lick up the bone dust.
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