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I Forge Iron

the iron dwarf

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Posts posted by the iron dwarf

  1. got a bit of 4140 recently and have started work on it

    its about a 6" cube ( 150mm cube )

    first tried it out and it works ok

    next will clean it up a bit and add a different rad to each edge on one face, the opposite face is left with sharp edges.

    on one side a couple of holes will be drilled for punching etc and some small divots made for riveting

    SAM_1159.JPG

  2. 12 hours ago, Henry Irving said:

    I appreciate everyone who has replied.

    Copper Elf, may I ask what points to Alsop as the manufacturer?  Is the S above the 5th toe common to all or most manufacturers from Sheffield in the 18th century?  And yes, the face slopes toward the 5th toe.  Curiously the face broadens from about 5 1/2 inches near the bick to about 6 inches at the heel.

    can you show us a single sheffield anvil with the S mark not made by Alsop, for example a peter wright or any of the other dozens of makers.

    and it is a 5th foot not toe ( you may like to check primary sources for that )

    The stylized S is the makers mark on early Alsop anvils not on any others

    both me and John have visited sheffield foundries and know a little bit about them and their products, what are your sources so we can verify where they got the false details from and can correct them

  3. IF the welding was done perfectly I would still not want to use it for more than a couple of tons and I would test it remotely to double what I was going to use it at and always work out which way things will go for every possible failure point.

    on something like that I may go up to 1/4" 7018 rods, thicker metal and better design

    table 1" thick with 4 by 2 box on edge on both sides, some triangulation at the top and when testing it use a dial gauge to see if things move under load

    9 minutes ago, AdamG said:

    Hmmm.  Good to know.  Do you sell yours?  Can't find a website etc.  Even if you do, could you get something like that across a border?  I could look at making one myself, but the point of this thread is that I'd rather get back to forging!

    Also, I think that power pack has an internal bypass, so it uses the fast flow/low pressure to get the ram moving, and then the slow flow/high pressure once it hits resistance.  I was going to use electric foot pedals for up and down, and maybe interrupt the signal with roller switches for the top of the travel.

    yes I sell them, yes it can go across a border.

    yes your power pack with have an internal valve to change speed but that takes time, even if it is a fraction of a second it means it might as well have been on full pressure from the start.

    you want limit switches for both top and bottom travel settings and make them easy and fast to set, mine I just spin a nut to change it.

    also for slitting or drifting you need to add a stripper plate or you will have hot metal stuck on the tool and the cylinder getting hot while you struggle to remove the tool

  4. that sort is ok for a few minutes use, I tested a similar one a while ago and with continuous use the oil boiled in 8 minutes, mine is ok with 8 hours also that is 2 speed which means time to change over, mine is always on full power and mostly it takes less than 1/4 second from the press starting to move until it is fully in contact with the work which would mean for yours to move at high speed and internally change to high pressure would take longer than mine on high pressure all the time.

    you also need to add a double acting solenoid valve to that pump to control it.

    will go look at your frame next

  5. if it is faulty take it back to where you got it from if you bought it new recently, air over is never a good idea for forging as they are so slow and have no control.

    for each stroke it fully retracts, my press only goes as far as I want in either direction to within about 100th of an inch so all the time yours is moving for a single stroke mine has done several

    it does not slow down noticeably when the tool touches the stock, it keeps going until it either reaches the set limit on the relief valve or the limit switch stops it ( or I take my foot off the switch, but at a stroke a second or more it is fast to control on the foot switch ).

    overall height of my press is IIRC about 24" and I could have bought a shorter cylinder if I wanted.

    I have quick change bottom tools

  6. not had many visitors from far away places at my shop but a few years ago a guy from australia came to see me at a local event I was demoing at, not because of blacksmithing though, he was a fan of a certain author who has used me in his books and my name was mentioned in the advertising for the event.

    he was visiting the town at the time with his wife who came from there, the came over here to meet her family.

    upon seeing my name and a mention of the author he wanted to meet me

  7. my hydraulic forging press either fits on a removable post made to take stake tools or will sit on the anvil, working anything long that is going to be bent and it is normally on the post so it cant tip over

  8. to many here 'old' and 'very old' mean different things than they would to normal people, our main shop anvil is from about 1730 and we have older we think, we have made replicas for museums and reenactors / historical interpreters, recently my assosiate made 3 brass kettles that went to the mary rose museum here in England.

    personally I consider 1700 to be 'old' ( of course Thomas was only middle aged then  ;)  ) and the 10th century and before to be 'very old' and anything after 1800 is 'new'.

    I dont think anyone here was being mean to you Nancy and we only normally make jokes about each other here

  9. you could add what is needed and it will help with speed which is very important for forging, I can get just over 1 stroke per second depending on the job.

    near the bottom on page 2 is some pictures of the switches and anti rotation bar on mine

    it is also controlled by the footswitch

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