dief Posted January 9, 2009 Share Posted January 9, 2009 Just installed this gate that I was commissioned to do. The client is waaaaay happy! Quote Link to comment Share on other sites More sharing options...
Neal L Posted January 9, 2009 Share Posted January 9, 2009 Really nice work. Quote Link to comment Share on other sites More sharing options...
petere76 Posted January 9, 2009 Share Posted January 9, 2009 Exceptional sir, great job. I like the speak easy port. Well done. Quote Link to comment Share on other sites More sharing options...
ironrosefarms Posted January 9, 2009 Share Posted January 9, 2009 That is incredible, would you be willing to give us some detail of material and how the portal hinges? Quote Link to comment Share on other sites More sharing options...
MRobb Posted January 9, 2009 Share Posted January 9, 2009 I can understand why your client like it. It's waaaaay cool! Quote Link to comment Share on other sites More sharing options...
dief Posted January 9, 2009 Author Share Posted January 9, 2009 The panels are 1/8 steel plate that were etched via electrolosis. The vines on the plated were painted on with oil based paint which resists the etch. After the 48 hour etch the paint is scraped off and teh whole panel is cleaned with a wire cup brush on an angle grinder. The main vines are 3/4in solid bar textured with simple flat dies with weld beads on my power hammer. The leaves and stems are from 38/ round. The design is similar on both sides. The portal hinges (as are the gate hinges) are barrel hinges on the inner side of the gate. The gate is sealed with Permalac. The vine in the arch above the gate is attached to the smaller panel so it stays in place when the main gate is opened. Quote Link to comment Share on other sites More sharing options...
ironrosefarms Posted January 9, 2009 Share Posted January 9, 2009 I am very impressed dief. The illusion of the etched metal almost gives the impression of a glass appearance in that you expect to see through it. I'm looking forward to seeing more of your work. James Quote Link to comment Share on other sites More sharing options...
Donnie Posted January 9, 2009 Share Posted January 9, 2009 Absolutely beautiful. Quote Link to comment Share on other sites More sharing options...
Frosty Posted January 9, 2009 Share Posted January 9, 2009 That is exquisite. Frosty Quote Link to comment Share on other sites More sharing options...
tech413 Posted January 9, 2009 Share Posted January 9, 2009 It does almost look like glass. That is some beautiful work, keep it up!! Hope to see more Quote Link to comment Share on other sites More sharing options...
Ian Posted January 9, 2009 Share Posted January 9, 2009 That is a very nice piece of work Dief, every right to be happy with that one Quote Link to comment Share on other sites More sharing options...
Johannes Posted January 9, 2009 Share Posted January 9, 2009 really nice !! one of the best, if not the verry best gate designs that i ever saw!!! how did you come up with the idea? did you make drawings forehand? can we see them? really congratulations,.. i'm in full ahwwww! Quote Link to comment Share on other sites More sharing options...
dief Posted January 9, 2009 Author Share Posted January 9, 2009 This is the drawing I presented to the client - along with vine and etched steel samples. I explain to clients that monkeys draw better than me. Once I got started I decided to add the etched vines to the steel panels - which gives the gate lots of depth. One other big change was the vines above the gates. Originally they were to be attached to both halves of the gate. One I had the gate mostly built and laid on the shop floor I decided it would look better if the upper vines were attached only to the small half of the gate. When the big (primary gate) is opened the vines stay in place. When both halves are opened the archway is clear. You'll also notice the layout of the primary vines changes quite a bit. Each section of the gate between the major vines needed to fit into my 250gal etch tank (see photo). Quote Link to comment Share on other sites More sharing options...
Grant Posted January 9, 2009 Share Posted January 9, 2009 Very Cool Paul If it is not being to greedy, could we see the inside of the gate with the hinges and the gate/gates open. Also, if this is stepping across the line someone will certainly slap me! How many hours? -tks grant Quote Link to comment Share on other sites More sharing options...
dief Posted January 9, 2009 Author Share Posted January 9, 2009 Hey Grant - I don't have that picture. Each gate has two barrel hinges that are welded to a full length of 2x2 1/4 wall square tubing. What exactly are you wanting to see/know and I'll try to get it? I put about 60 hours into the gate. Quote Link to comment Share on other sites More sharing options...
Grant Posted January 9, 2009 Share Posted January 9, 2009 Thanks Paul - It is obviously a precision fit. I am interested to see if you designed any tweekibality into the hing systems, perhaps the earth does not move in Arizona. The details on the portal, it took several back and fourths to pick it out. Then how you integrated the mechanics, (hinges, portal, and latch) into the leafs, steams, branches, trunk, and plate. -tks grant Quote Link to comment Share on other sites More sharing options...
Doug C Posted January 9, 2009 Share Posted January 9, 2009 Jaw dropping and only 60 hours. My wife may just let me do more smithing if I could do something only half as good. guess I need to get more practice time in.:D Quote Link to comment Share on other sites More sharing options...
dief Posted January 10, 2009 Author Share Posted January 10, 2009 Each half of the gate is mounted with two hinges. These hinges are attached to 2x2x1/4wall square tube. The Square tube is attached to the wall with 3/8 threaded bolts that are welded to 3/8 lag bolts - these lag bolts go thru the faux stone into the house framing. By adjusting the nuts on these bolts I can tilt the gates from side to side. There is no adjustment from front to back. Unless the house moves the gates should stay lined up. Quote Link to comment Share on other sites More sharing options...
kate Posted January 10, 2009 Share Posted January 10, 2009 Dief the gate is beautiful. I especially love the portal! Did you have any trouble with the 1/8th" plate warping near your welds? Also, what is permalac? Quote Link to comment Share on other sites More sharing options...
nashdude Posted January 10, 2009 Share Posted January 10, 2009 That is AMAZING, man! Such an original idea, and so masterfully done. Definitely set the bar higher with that piece. Quote Link to comment Share on other sites More sharing options...
dief Posted January 10, 2009 Author Share Posted January 10, 2009 Kate - no issues with warping. The plate is "sandwiched" between two 3/4 solid vines making the structure very rigid. Permalac is a great lacquer that I get at Industrial Metal Supply. It is a Ron Young/Scuplt Nouveau product (800-728-5787). They also sell solvent dyes that can be added to the lacquer to give it a tint. Unlike paint it allows the variances of the metal surfcae to show thru. Attached is a pic of an ocotillo branch on another gate I did. After a rain ocotillos get small green leaves with a red/orange flower on top. Quote Link to comment Share on other sites More sharing options...
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