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I Forge Iron

Joshua Taylor

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Everything posted by Joshua Taylor

  1. UPDATE; I bought an angle grinder from HF and cut out these holes. The brake rotor fits nicely, though my only problem is I'm not sure how I'm going to fit the exhaust pipe for my air to the brake rotor... I don't have a welder and cant afford one. Any ideas?
  2. Thanks for the information everyone! I appreciate it! Arkie, Thank you! And thanks for the ideas. I was thinking of doing the same thing with the small door at the bottom. If not, I may just cut and deburr a rectangular opening so I can fit in my piping for the air supply. Daswulf, Thanks for the warm welcome! And thanks for the dimensions. It should give me a better idea on exactly what I am going to need. My tools are a bit sparse right now, so I'm going to have to find out if my dinky little B&D drill can even drill through the drum lol. Gle
  3. Good evening everyone! Not sure if y'all remember me, but I just got back from my deployment about a month ago, and I'm starting my adventure into blacksmithing finally after two years of researching! That being said, I wanted to show you guys what I found! I got this baby for free, gonna make a 55 drum forge out of it. Just need the brake drum. (I plan on going to the scrapyard this weekend to look if y'all have any tips for me!) The barrel was previously used for poly spray foam, which means if I'm correct I shouldn't have to worry about blowing the darn thing up when I go to chop
  4. Good to see you again Frosty. I hope it is too, as does my wife. Thankfully the only damage to our house was a shattered window so thank god for that. Let's just hope the scrap metal from our local scrap yards wasn't washed away! I'll keep my head down, look forward to showing you all my setup when I get back at it!
  5. Hey, not sure if any of you remember me from several months ago. I'm coming up on the tail end of my deployment out here in the Middle East and just wanted to get back into the swing of things here and see how everyone was doing. I'm excited to dive into blacksmithing once I get home!
  6. Sweet, sounds like I'm gonna shoot for about a 100 pound anvil. May not be a top of the line one, but I sure as heck don't need one seeing as how I'm going to ding the ever loving... You know what, out of it. George, thank you for serving brother. It's men like you that the Corps likes to idolize, as do I. And I feel the same way about Memorial Day... My family posts all about me, though I always politely correct them that I'm active duty. I'm still alive, I'm one of the lucky ones. Memorial Day is about those who gave the ultimate sacrifice in the line of duty for our beautiful God-given coun
  7. This is why I ask you guys! You guys have far more knowledge on the matter than I do. Right, I'll use a 3/4" tuyere made out of schedule 40 pipe. Side blast, with the backstop made out of firebricks. Would you guys use cat litter or sand for the filler? Or just straight up dirt?
  8. Well, thankfully I get paid a little extra for my time over here in Afghanistan. I should have a fairly decent chunk of change to invest in a hobby. My wife is all for it, as she's a huge fan of Forged in Fire just like me. So I'm sure I could get away with spending a few extra bucks for some decent equipment without her getting angry. (Happy wife, happy life, right?) I'm probably just going to shoot for a smaller sized anvil, nothing to major, and probably drop a few hundred on it. In my opinion, having a decent anvil is one of the more important bits. You can make, upgrade, and change a forg
  9. Call me a perfectionist, or elitest, whatever have you, but I want to make quality. I want to make a hardy tool by hammering it out by hand, being able to look at it every time I use it and say "Yeah, I made that out of a solid piece of steel." I don't like welding, I want to learn old techniques and keep the spirit of blacksmithing alive as long as I can. Me making a hardy the hard way (heh), will teach me so much more than just making a wedge and welding it to a piece of square pipe. It'll introduce me to making shoulders the correct way. It'll teach me how best to taper, or to square off an
  10. Hey everyone, Josh again! I had an idea for my first forge. Originally, I had planned on using JABOD, with sand as it's 'dirt'. I got to researching a little bit, and read up on Charles' Anatomy and a brief history of side blast forges. Linked here; I got looking and saw the Viking-style side blast and figured "Hey, I could incorporate this into my JABOD by making the backstop that the Tuyere runs through out of firebrick!" Then, I thought a bit more. "Well, why not just make a dirt base, pack it down, and form a bowl bigger than what I want, and make the entire forging pot out of f
  11. Hey everyone! I've done so looking around, and the same person that I'm going to buy my coal and possibly anvil from, also has S7 stock, up to 1 1/4". I heard that S7 is good for punches, as it's durable and hard. I figured why not turn it into a hot cut? I was curious about your thoughts seeing as how I don't know a whole lot about different metal types. Should I run it through normalizing and tempering cycles, or should I just let it air harden? -Josh Semper Fi
  12. Thank you! I love what I do. Your information was really helpful! Nice to see you again JHCC. Thanks for the reply, and yeah it seems like from all the videos, pictures, and diagrams I've seen it's relatively easier to slap a tube over a hole in some sand surrounded by some firebrick than it is to weld cross beams inside a tuyere. I didn't think about how useful a reliable set of tongs would be, and didn't know much about the different types. I'll definitely check out some v-bit tongs, or maybe some wolf jaw tongs. I walked into that one. Well, im
  13. Hey everyone, Josh here. So, I've been doing a fair bit of research in regards to what I'm going to do for my initial journey into Blacksmithing once I return from Afghanistan. I just wanted to lay everything out as far as I have it, and let you all pick it apart, and give some pointers and tips into anything I may have overlooked. Forge: More than likely going to be a bottom blast BOD coal forge with a hairdryer for the air source. I'm going to somehow incorporate an air gate into it's build for that little bit of extra control. I may vouch going for sand over dirt or clay seeing as
  14. Nice forge! I don't know a lot about forge building, but as stated above I was curious about how big of an issue you had with your coal mixing in and getting buried in the sand. Aside from that, I can only see benefits like you said with Clinker. The sand being so loose you could practically pick it free with a poker or some tongs. Now question time; Do you think this would be a good forge to start out with? I've been looking around for forge ideas, and seeing as how sand would be fairly easy to come by, as would scrap steel. I've got a MIG welder, so I could probably fabricate something (that
  15. Interesting. I never thought of using cardboard. I want to ideally make my shack disassemble-able, being a Marine I tend to move from house to house. If it comes around to it, I wanna be able to separate it between walls, floor, and roof so I can pack it away and take it with me. It'll be a bit more work in order to make it work, but in my mind if I spend the time on doing it right now it'll pay out in the long run.
  16. I was just curious about whether or not having a plywood floor in my smithy is a good idea. Yes, I know wood + sparks = fire, but in all honesty how big of a hazard is it? Should I just use a dirt floor like I have planned?
  17. Honestly man, I'm in the same boat as you. If I were you, I would use what you have available. Self-tapping hex head screws, with some T-111 siding sounds like your best bet with that greenhouse. It'll weigh it down so you may not even have to anchor it as you might with lighter aluminum/metal siding. That, and it'll dampen the sounds of your anvil seeing as how metal siding will just amplify and louden the hammer strikes. The wood will absorb it. Now, if you don't wanna use your greenhouse for whatever reason, you can always rig up a shack like I plan on doing. Dirt floor, some 2x4 structural
  18. Much too late, haha. All the crayons and glue really have done a number on it. Glad to see a prior servicemember here. I'll be sure to insulate and ventilate if I do decide to close it in.
  19. I thought about renovating a trailer, and turning it into a portable forge. That way, when I get good enough, I can demo for people who were interested at craft fairs and such. But until then, it would just be nice to have something to hook up to a truck and haul across the country for my next duty station, or wherever I decide to settle down at. For now, I think it would be most beneficial for me to just string a tarp up to keep me out of the weather, and set up a few plywood/2x4 constructed walls to give me just a bit more shade. It'll be cost efficient, and I can focus my money more around
  20. I appreciate the insight from everyone! I definitely will need to make a working list at some point, and go on a shopping spree at Lowes, or glance around flea markets as they pop up. I posted another thread deeper in the forums about making my own forging hut... I think that would be the best place to start, as having a dedicated space for working will make a huge difference as I'll know what tools to dedicate to which spots. Keep the info coming, it's definitely a help!
  21. I like the carport idea, but I don't have quite that much space. Maybe I could make something a bit smaller? What do you guys think about using 4x4's as the structural beams, then using sheet metal rather than plywood as the walls? I want something that I could take down for when I move, then rebuild when I get to my next destination. I also like the tarp idea, it's relatively cheap and easy to make. I want to be able to forge year round, so maybe some tin roof, wood beams, and three walls with an open face for ventilation? I could leave gaps where the roof meets the walls to allow for more if
  22. Hey everyone, As of late, I've been thinking of where I should set up my shop. I would use my garage, but I have my car parked in there at all times to keep it away from the North Carolina sun. My wife has no issues with me starting up my own shop, she just wants to make sure our house isn't set on fire in the process (reasonably so, as it's a rental). So, I figured since I have about another 2 years at the place, I could set up a forge outside in our backyard. We have these paver stones set into the ground, so I figured that would be a good flooring. All I need is to set up walls an a ro
  23. Thanks, I'll absolutely check out those threads! I like to learn as much as I can so I know what I'm heading into before I jump in the deep end. Thanks for the recommendation! I'll probably stick to a charcoal forge seeing as how I'm a newbie. Less things to go wrong.
  24. Hey guys, fair warning, this thread will have a lot of rambling and random questions I couldn't seem to find the answer to, or at least want a second opinion on. So I've been looking around here, researching practically everywhere, and I've come up with the same answer. Which, makes sense given what the tools I need are used for; Something hard and solid to shape the metal on Something hard to whack the metal with Something hot to heat the metal to a working temperature I doubt I'll have a single issue with any of these at all, seeing as how I live in NC and I know of
  25. Hey everyone! My name's Josh, and as I'm sure you can guess from me posting here, I'm new! A bit about me? I'm 21 years old active duty Marine (shout out to all my fellow service men and women, retired or not!) currently deployed to Afghanistan. Back home, I'm stationed at Camp Lejeune, North Carolina. I've gotten into the scene of blacksmithing due to my wife's (girlfriend at the time) grandfather and I watching Forged in Fire back in high school. From there, I started doing research, watching videos, exploring forums like these, trying to find all the good information I can. That being
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