Casting the bolster is extremely easy. I just wrap some tape around the handle to form a simple mold and pour in melted pewter. You can also use an index card or a scrap of cardboard from the cheerios box. The pewter will not burn through unless you have overheated it to teh point of destroying the alloy.
Finnr
The blade is four inches long and the over all length is eight and a half inches. The mix is pallet strap and bandsaw blade. The bolster was cast right on the knife using tape as a mold for the molten pewter. It works beautifully.
Finnr
Where in Northern Wisconsin are you? I am just South east of Eau Claire and more than willing to lend a hand. If you are anywhere near Hudson Or the surrounding area there is a member of Badger Blacksmiths near you. Give me a holler and I'll see what I can do to help.
Finnr