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I Forge Iron

blacksmithing/harley davidson


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hey Glenn you know what brings back memories to me , my first real street bike was a triumph 500 hardtail chopper , boy did that machine require a lot of wrenchtime .

hey Larry, i like your yamaha looks very comforatble for over the road riding
and of course it is black , whatother color would a blacksmith have lol

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hdwarner, I was thinking of threading the ends for the ball joints or just welding them on. I figured it would just be a pretty cool beginner project. Any thoughts?

As for riding, I wave to everyone on two wheels, period. Rubber side down on the road and thin side up in the forge... Right :-)

Thanks Rob.

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A fellow not far from here installed a straight pipe on his Dodge diesel. When the police handed him a ticket for noise, he challenged it in court. He walked in and said that if they could find one Harley in the area with a stock exhaust or better yet an altered exhaust with proof the rider has been ticketed in the same manner, he would pay the fine and restore his exhaust.
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The truck still has the straight pipe.

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piglet
i prefer machining the threads on , probaly because i am a machinist,second gives it a
better look i think
and a ship linkinge is a great project al you really have to worry about is length and
anythink in between is up to you , i seen a piece of bar stock with a split down the center, i seen a round bar with a simulated ball connection thruout , pretty cool
like those ball chains you used to see on light fixtures.
many options .
a rope twist in stainless would look pretty cool i think

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A fellow not far from here installed a straight pipe on his Dodge diesel. When the police handed him a ticket for noise, he challenged it in court. He walked in and said that if they could find one Harley in the area with a stock exhaust or better yet an altered exhaust with proof the rider has been ticketed in the same manner, he would pay the fine and restore his exhaust.
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The truck still has the straight pipe.


Actually in the DOT reg book for commercial vehicles you are allowed to run without a muffler as long as the engine has a turbocharger. I personally prefer my exhaust quiet.
One of my friends has one of the import Harley look alikes I had to laugh when he told me it had everything a Harley had but two things. An oil leak and a kick starter! :D
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well, i been riding for years, first is a 80 xlh, then a 93 e-glide. e-glide gone now -was hard times back a few years ago. and i think the sporty is out at least for a while because of medical reasons. and like most i learned on a h-h-h-honda when i was 9 or 10. but all's good, knees in the breese,and all that. but one thing...why is everyone imatating the v-twin now days? old biker saying....i'd rather push my harley than ride a rice burner!! but really boys all's good when ya can get out and about, so keep the rubber side down and watch out for the cages!!, have fun jimmy

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Harleys are perhaps made by blacksmiths, rather than engineers.


The forks for Springer front ends are indeed forged. They are drop forged from a pre-tapered round tube which is first heated in a large induction coil. It is then formed in a press & die operation in several stages: flattening to an oval cross-section, the end with the wheel bearing is formed & trimmed, the offset is pressed into the fork leg. When I was there, they also forged
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hdwarner, those are some pretty cool ideas. I have taps etc but no lathe. I was thinking if I had say square stock, I could round up the end, drive it through a hole in some plate to get a more consistent round rod end, then clean up any shoulder caused by that. Then I could run a die down the end to get my threads. Sound feasible? I guess the only real question would be the design in the middle taking the hammering. Thanks, Rob.

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Re: Shift Linkages and Fabrication

I have a friend that fabbed a shift linkage from stainless hexagonal (I think) stock. I believe he also engraved the flats. Then he twisted it, if I'm not mistaken.

Just some ideas for you.

I'll try to get a photo from him to post.

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HD, Probably better the other way round since all I own so far is a leg vise and 2 hammers :D I do have a line on a piece of rr track to use on end for an anvil. So after that I just need some heat. Probably do something like an ezburner setup. So hopefully soon I'll be up and running.

As for my bike... Bought it used from a guy in NJ and just dropped the tranny oil tonight. Ouch! Milky white and the plug was covered in shavings. So i flushed it with a quart and then filled it to the line. I'm going to run it for a few days and then drop it again and see what it looks like. It would definitely be cool to get together at some point though.

Rob.

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