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My Beaudry Champion #2 Rebuilt

Featured Replies

Here are a few pics of my Beaudry tore down and put back together
Here it is as I got it
post-12614-059362300 1275098283_thumb.jp
Here is the bare casting and all the parts ready for paint
post-12614-080279600 1275098353_thumb.jp
post-12614-098482300 1275098410_thumb.jp
Here it is repainted and put back together the original paint was a flat black
post-12614-090765700 1275098587_thumb.jp
post-12614-090550700 1275098643_thumb.jp
post-12614-027844100 1275098701_thumb.jp
This hammers ram weighed 110lbs with the flat die in it according to the literature I had it was supposed to be a 50lber but according to the serial # it left the factory a 100lb hammer Which explains the ram weight and the bigger crank and all put together the hammer weighs 2800lbs I haven't put the treadle on till I bolt it to its foundation. I still have to power it and tune it but I think it will be great, it had very little wear and is silky smooth turning it over by hand.

Now that is one nice looking hammer,especially the color scheme.
If it runs half as good as it looks you`ll be an exceptionally happy guy.
Excellent job there KA.Be sure to post pics of it once it`s up and running.Maybe a link to a video too. :D

extra nice! good pics too.


Here are a few pics of my Beaudry tore down and put back together
Here it is as I got it
post-12614-059362300 1275098283_thumb.jp
Here is the bare casting and all the parts ready for paint
post-12614-080279600 1275098353_thumb.jp
post-12614-098482300 1275098410_thumb.jp
Here it is repainted and put back together the original paint was a flat black
post-12614-090765700 1275098587_thumb.jp
post-12614-090550700 1275098643_thumb.jp
post-12614-027844100 1275098701_thumb.jp
This hammers ram weighed 110lbs with the flat die in it according to the literature I had it was supposed to be a 50lber but according to the serial # it left the factory a 100lb hammer Which explains the ram weight and the bigger crank and all put together the hammer weighs 2800lbs I haven't put the treadle on till I bolt it to its foundation. I still have to power it and tune it but I think it will be great, it had very little wear and is silky smooth turning it over by hand.

Not often I have tool envy..... But I do.. That is a beautiful machine... Nice job

wow that is awesome, put that on my want list

Kevin,

Glad you showed up over here on IForge and posted some pics of your hammer. You did a great job!

Hollis

WOW, NICE job! Now THAT'S how a fine piece of equipment should look.

Frosty the Lucky.

  • Author

Thanks for the comments on my hammer I really want to get this hammer up and running but my shop flooded the other day so its gonna take me alittle longer to get done now (good thing are worth waiting for I guess)
Thanks
Willey

Great looking machine!

What did you use to strip the old paint?

Nice job on the hammer mate great attention to detail , you have a gift if your going to do something do it once and do it well thanks for the pictures :rolleyes:

  • Author

Thanks fellas

Will K the paint on my hammer was peeling really bad and I scraped most of it off that could that, that I couldn't get I used a really good respirator and a wire wheel on an angle grinder the degreased the hell out of it with purple clean from Napa till a rag was clean then rinsed it with water then the casting was very clean before I painted it, that old paint was really flaking bad, if you use a grinder make sure you use a very good respirator, that old paint can have lead in it.

Willey

  • 5 months later...
  • Author

I finally got this hammer running and tuned in alittle here is a short video of me forge welding a billet
laterz
Willey
th_100_6763.jpg

You are getting a real quick action out of that hammer, love the Beaudry brake and the tight woggle of the ram.
Please tell us about the drive you set up. What kind of slip belting, jackshaft/motor drive pulley are you using?

Thanks, Andrew

  • Author

I used a single phase 220 5hp motor with a 3 inch double v belt pully on the motor to a 21 incn pully to a 15 drive pulley puts me close to 300 rpm to the drive pully on the hammer but I have the stroke shortened on the crank to give me the quicker action I want with this hammer I love the contol I have with this hammer the way I have it adjusted know it is very close to a quick air hammer action it is also very useful this way with some sping tooling I use
Here is a pic of the drive tower it is 5inch 3/8 wall square the supports for the pullys are 2inch 1/4 wall square and is very solid the belting is a canvas rubber composite, it drives the hammer very good the dive pully is directly above the hammer pully this way the idler falls away on its own Hollis Wooldridge gave me that idea. There are alot of little adustments you can make with this hammer that can make it hit hard ord or very fast and light I love this hammer and would love to have another one set up just for drawing.
post-12614-0-48039900-1291565539_thumb.j

Kevin,

If you keep posting pics and video like this, you'll have people shipping hammers to you for rebuilding and you won't have any time for real work... :lol:

You did an outstanding job and it's nice to see how a new one would have run and appeared straight out of the factory. I enjoyed consulting with you over the phone - take care...H

  • 2 weeks later...

It's the first time i see a champion in action. This mechanichal power hammer seem to be efficient. Bravo for your rebuilding job you do it really well.

Beautiful job! It looks like it should go to the Smithsonian. Nah. There is nothing more beautiful than a Beaudry fulfilled..mb


I used a single phase 220 5hp motor with a 3 inch double v belt pully on the motor to a 21 incn pully to a 15 drive pulley puts me close to 300 rpm to the drive pully on the hammer but I have the stroke shortened on the crank to give me the quicker action I want with this hammer I love the contol I have with this hammer the way I have it adjusted know it is very close to a quick air hammer action it is also very useful this way with some sping tooling I use
Here is a pic of the drive tower it is 5inch 3/8 wall square the supports for the pullys are 2inch 1/4 wall square and is very solid the belting is a canvas rubber composite, it drives the hammer very good the dive pully is directly above the hammer pully this way the idler falls away on its own Hollis Wooldridge gave me that idea. There are alot of little adustments you can make with this hammer that can make it hit hard ord or very fast and light I love this hammer and would love to have another one set up just for drawing.
post-12614-0-48039900-1291565539_thumb.j

Looks like another case of Hammeritis,poor guy...Beware my friends!

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