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I Forge Iron

Shop Tour... PH pics


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I just cleaned up my shop and organized the inventory of hammers and thought it would be a great time to give a tour of my shop. There are basically three areas... power hammer and parts storage, general fabrication tables and tools, and then the forging area. In the forging area, I currently have three power hammers, a 33, 88, and 165 lb Anyang hammers, a treddle hammer that I fabricated about 16 years ago. I still use this for some of my texturing. I also have a p10 fly press that I use ocassionally. I have two gas forges and am in the process of building a chimney for my coal forge. I had a 50 lb Little Giant that I just removed (it's for sale) with many unique texturing dies. I am in the process of fabricating a universal die fixture that I can use to bolt on the various textures I use in creating my art. Will post pictures when that is complete.

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Great shop. Nice size with room to grow. How much for the Little Giant and is it 3 phase or single?

Dave, I am asking $4,300 for the hammer. It was rebuilt by Sid and is in perfect working order. I built a cage for safety and have a full set of dies including many texturing dies. You can see many of the textures on the www.johnsonmetalsmithing.com site

If anybody is interested, I can post pictures.
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Looking good James-
Its amazing how long and how many rearrangements it takes to get the shop set up just right. These days I'm calling it "the new shop shuffle". Seems every time I get a new piece of equipment I have to reorganize it all over again. I started basically from scratch. I had many hand tools and only a few machine. It takes time and lots of energy to build a shop from scratch. how many sq ft?

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The Little Giant is 220 V Single phase. There is sq ft. is 3700 in the main shop, then I built wings that add another 3700 of storage space. This shop was a fun project. I built it myself... built the trusses on the ground out of angle iron, then used a Kubota tractor with a hay fork and a 2 3/8" pipe extension to reach the 16 clear height. Probably the most challenging thing was putting up the roofing sheetmetal. It get's real windy in Texas and the panels can be like sails with any wind.

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What a terrific shop. One of the highlights of this site for me, is the opportunity to see other shops. From experience I know how much work goes into reorganising and getting the work space to look as neat and clean as you have yours. Well done! I too have the Anyang 88 or C41 and what a great hammer it is. I certainly "envy" that 165 you have.
Regards,

Kevan

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Looks outstanding...

Is that a typical inventory of hammers?
monstermetal, Yes, A typical hammer order is around 20-25 hammers. I always have 3-4 hammers of the smaller size (33,55,88)in stock. So far nobody has had to wait for a hammer.

The only way my business really works is by ordering hammers in bulk. This helps lower both the manufacturing cost and the shipping cost per hammer. -That and I have almost no overhead, I built that shop on my fathers land, my apartment is just above my office so my operating shop cost and living expenses are next to nothing. My apartment is very small (10ft x10ft)it consists of a bed, tv, and a shower. Hopefully this fall, I will have enough money saved up to build a home in front of my shop so that when people visit I can offer them a place to stay.

Eventually, I would like to host 2-3 day hammer-inns, I have the shop, and the tools. I just need a larger place for people to crash at.
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Eventually, I would like to host 2-3 day hammer-inns, I have the shop, and the tools. I just need a larger place for people to crash at.


If you have the land, have some porta potties dropped, and let people camp. Having a few extra showers would probably help for day 3.

Phil
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-That and I have almost no overhead, I built that shop on my fathers land, my apartment is just above my office so my operating shop cost and living expenses are next to nothing. My apartment is very small (10ft x10ft)it consists of a bed, tv, and a shower. Hopefully this fall, I will have enough money saved up to build a home in front of my shop so that when people visit I can offer them a place to stay.




That pretty much sounds perfect.... I say build a small bunk cabin for the over nighters and stay in the shop.. if I wouldnt loose my wife by doing so Id be living in my shop now.....
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That pretty much sounds perfect.... I say build a small bunk cabin for the over nighters and stay in the shop.. if I wouldnt loose my wife by doing so Id be living in my shop now.....

Porta potties... Got that covered. Have a bathroom in he shop and plenty of trees outside. Also lot's of land for camping... so we are set. Let me know when you guys want to come out for a hammer-in.
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Beauty shop I take it most of those in inventory are 88's

I bought mine but cant use it because my shop is small and too many people live close by I have been searching for place with a upper messanine that I can move into and set up shop, or find someone who does welding and share the space and hopefully set each other up with work. either that on on farm land out here

you quite the setup looks like you have an engine drive welder under that cover too


the thing i hate about my shop is its about 18 x 19 and a full length of steel cant be stored inside so it all stays outside doesnt really matter much if its solid steel but tubing rusts overnight so i have to order it as required

that and its power supply is inadquate for my needs I was suprised I didnt blow the breaker welding 3/8s plate for the power hammer base

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