Hi everyone,
I joined recently, originally looking for info on gas burners and having stumbled across Frosty's T burner in a google search.
Wow, what a eye-opening click that was. I posted in the introduction section today about how awesome I have already found this forum to be and promised I'd post some pictures of my J.A.B.O.D.D.U. (Just a box of dirt Down Under!)
I started with a dodgy bottom blast made from half of an old gas bottle
But a little reading on here made me think this was not a great design (I may re-purpose the outer bottle section as a fire pot for something bigger in the future) so I started my JABODDU. It's cut up pallet timber and the legs are 4 pieces of packing timber from a delivery to the school where I work as a Design Technology teacher. Here it is half filled. The tuyere is 22mm ID (7/8") held in place by the holes in two half bricks. I drilled the hole in the box frame slightly higher than the holes in the bricks which gives the tuyere a slight down-angle. It is galvanised but I stood 3" of the hot end in vinegar (it was as deep as I could cover. I hope it's enough!) overnight and scrubbed it off. What you can't see is that I put 10-15mm (about 1/2") of dirt in, then put a square of fibre cement sheet that I had from an old project in then added another 10-15mm of dirt before the bottom of the fire bowl/trench, which I moulded around a brick. The tuyere comes in about 25mm (1") above the bottom of the trench. (You can also see my little Record Anvil in the corner of the pic)
And here was the first lighting. (I did add more charcoal once it was going!) Then I added a brick to bank against and had an extra one ready because I wasn't sure how I might want to configure things.
You can see some tong jaws I had already started shaping in my other forge, at the bottom left of the above photo. I finished them off during the day. They are ugly but they work! This is a pic of me heating them.
Oh, and this is my air supply (for now):
All in all, a great day was had. I shaped a fire tool, re-worked the jaws of my first set of tongs and drew out the reins a little and then drilled and riveted them (don't have a finished pic yet), practised drawing and made a hook/ring with my 12y.o. son, flattened some 6mm (1/4") rod with my almost 10y.o. daughter and then forged and drew out the bevel on a blank for a knife from a piece cut from an old leaf spring.
Oh, I also got adventurous and looked at trying some forge welding...until I held the rod in the wrong part of the fire and burnt the end (the edges were parallel when it went in!)
You probably all think I'm weird but I was so excited to hook out my first clinker! (I think it was mostly just vitrified sand)
I want to thank Charles R Stevens for this elegantly simple approach that got me forging fast!
Cheers,
Jono.