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Interesting forge design

Featured Replies

This is my first forge that I picked up off of craigslist. I was wondering if anyone knows anything about this forge design and how to use it more effectively. I use the bricks in the middle as a makeshift fire pot, and the blower is powered by a handle that is just out of frame, connected to a system of wheels and leather belts.

Thanks!

Scruffy

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You are definitely on the right track. These forges were designed for coal, but adding the bricks will increase the depth to what you'll need for charcoal (as you noted in your other thread). Oil up the blower, and go gentle on the blast: charcoal needs a lot less air than you think it will.

Good find on your forge. You might want to clay it to form a deeper fire pot. Using coal you would just bank the coal for a deeper fire. Like JHCC said keep her well oiled and I would make a spare belt because they tend to break at the most inopportune times.

  • Author

How would one go about claying it? 

Also, forgive my ignorance, but from what the interwebs say, banking is for keeping a fire going for long periods without adding new fuel? What is the difference between the banking you mean and that? Are they the same?

Thanks for your assistance

Scruffy

Banking a fire simply means piling more on it. In a non-smithing context, that means piling up ashes to insulate it and slow down the burn. In a smithing context, it's piling up more fuel to increase the size of the fire. 

On June 17, 2017 at 1:07 AM, Scruffylookingnerfherder said:

How would one go about claying it? 

There are several threads on IFI about claying a forge. Seek, and Ye shall Find. 

(Pro tip: the search function for the forum is...quirky. The best way to find what you need is to use the search engine of your choice and include "iforgeiron.com" as a search term.)

Learn well, practice, and share what you learn. That's all the thanks I need. 

On June 17, 2017 at 10:09 AM, Scruffylookingnerfherder said:

Thanks ever so much, I really appreciate it.

Sorry for not getting back to you, was past my bed time.:D

JHCC pretty much covered it. Here is a good thread about claying the forge.

 

You can always just use dirt. Read the JABOD threads for ideas. 

DAMP, NOT wet. You aren't pouring concrete just making something to disperse the heat. Laying mud means it will shrink check as it dries. Enough moisture to make it actually pliable means the water is displacing mineral particles which will be drawn back into the voids as the water evaporates. Just a little moisture acts as a lubricant so particles can be forced closer together and into smaller voids, AKA compacts harder.

Frosty The Lucky.

  • Author

Alright, so I recently discovered a farrier supply store within driving distance that sells coal. I'll have to do some research on how to maintain a coal fire, but if I do pick some up, how does it change how I operate the forge? Do I still need to use bricks as a fire pot? Can I use more air than I do with charcoal? Thanks!

Scruffy

Bricks: depends on what you are doing.   You will need to use more air than with charcoal, (and if you use anthracite you will probably need continuous air too!)

  • Author

The place sells 'high grade Kentucky coal.' Is that bituminous? For general forging, do I need to use bricks for the proper fire depth, or can I just pile it over the blower outlet? 

What did they say it was when you asked them if it was anthracite or bituminous (or hard or soft coal)?  I'd ask for a sample and try it out and see.

  • Author

I doesn't say on their website, I'll have to call them. I seen someone using a forge similar to mine just heap coal over the blower outlet with decent results. Maybe I'll try that.

I'm in the Denver area too and have been using the coal that you are questioning. It is a very clean bituminous and produces almost no clinker. I'm hoping that it stays available for a long time.

  • Author

That's what the lady at the store said when I called. She couldn't say whether it was bituminous or not though. Thanks for the clarification!

Scruffy 

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