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I Forge Iron

Casting Pewter Bolsters


j.w.s.

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Here's a quick sgain dubh I did today, the blade isn't by far my best work, but this was just playing around with things I wouldn't mind losing and it wasn't an exercise in blade work but rather some quick casting. It's been a long time since I've done this, but I found a 16lb ingot of pewter (Lead free, iirc, just Tin, Antimony and Copper) under my work bench when doing some needed cleaning. I ran to the local foundry supply store and bought some sampling ladles because they only carry large crucibles but sampling ladles work well for this application. I cut an oz or so off and threw the whole ladle in my heat treat oven for the melt at 765F. Made a simple mold directly on my handle from some scrap cardboard and a little masking tape and poured. Here's the finished piece. The blade is an old damascus piece I also found under my work bench that I probably forged 4 or more years ago, so I figured if I hadn't missed it in all this time I wouldn't mind if I screwed it up. Here's the finished results. I had forgotten how much I liked this method. No epoxy, no fiber spacers, no soldering, nice clean lines and a solid fit. I'm currently refining the process a bit and this will probably be the subject of my next video that I plan on shooting sometime next week, so I guess this is a preview. :)

-J

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I've always bought my tin from rotometals by the ingot; they carry a lot of non-ferrous alloys (like 10 different Babbit alloys + damming stuff...)

If you are worried about content buying from a reputable source may be worth it.  I thought their prices were quite reasonable.

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Brittania metal at thrift store is sometimes labelled as such. Fun stuff. Due to low casting temps, you can also cast directly into the wood for inlays if you make a keyway to hold it in.  Of course, brittania metals seems to take a lot longer to get that lovely grey patina. P.S. Antimony ain't especially good for ya either.

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