January 30, 201412 yr I realize that I am probably in for a terrible experience here, but I am trying to tap a piece of damascus steel, and running into trouble. I have a knife with a damascus pommel, and the pommel was poorly ground and misshappen. I forged it into a more satisfying shape, with a piece of steel threaded into the existing hole as a handle. I expected to have to re-drill the hole for the tap (since the threaded handle obviously could not be removed), and that was not difficult. The problem arose with drilling into the base metal(s), as they seem too hard to drill. I havent even tried to tap it yet, as I'm sure it would break the tap. Is there a way to soften this metal enough to drill/tap it. The necessary details trying to tap 1/4 28 thread piece is about 1 1/2 inches square, and around 3/4" thick I heated it to full temp in my gas forge, and hammered it to the new shape, then let it cool in wood ashes Thank you!
January 30, 201412 yr The necessay details also include: what alloys are involved? Was there a helper bar in the wood ashes? What is "full temp"?
January 30, 201412 yr A quick stroke of a good file will tell you if it is soft enouigh to drill/tap. If the file skates and does not cut it is not soft enough to drill/tap. Not to dissapoint you but I and others have posted a lot about how to anneal. I am not likely to tyll again,,may want to look the the blade heat terating threads,,just covered recently...There is also a heat treating section stickies for you if you wish. If any of that information comes up short or you need help with it,,copy/paste that part in here and I for one will do wotever I can.
January 30, 201412 yr there are options of sub critical anneal also in the knife section, where I just relocated this thread to help you find it. See the knife reference section, you may be supprised that is in there.
January 30, 201412 yr you could try a sub critical anneal ...which is in reality a very high temper. ie heat the pommel up to below its critical temperature ( still magnetic or a dull red) and cool slowly again in ash. This will often do the trick.
January 30, 201412 yr Author Thank you, I am enough of a novice, that I was unsure where to search. Thank you for your help, I will let you know the results of my file test. If it is still too hard, I will try the "Sub-critical anneal" technique. Thomas, I'm sorry, I don't know what the maximum temperature on my forge is, or for certain what alloys the damascus was made from. It is hot enough to forge-weld, though I'm not much good at it. -Randy
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