Hello all,
I have recently decided to scrap my super cheap forge I rigged from an outdoor fireplace. I'm trying to get a medium sized forge that I will basically only use for forge welding since welding heats are far too difficult to attain in my propane forge. My shop is definitely permanently established so I decided I will make the forge out of bricks and mortar, since I have no access to a welder. Also, I'm trying to keep cost to a minimum since, well, money doesn't grow on trees for the hobby blacksmith. I have a few things I would greatly appreciate if ya'll could help me with them.
First of all, what the heck am I supposed to use for a firepot/tuyere assembly? This one has really been stumping me. I don't want to use a brake drum really because it didn't work well for me last time I attempted to use it. Also, it's not quite deep enough for my purposes of wanting to forge weld a lot. Also, finding steel pipe above an inch in diameter that ISN'T galvanized is nearly impossible and I cherish my health so I won't be using that. Please let me know any means of obtaining a solid way of achieving this without the galvanized steel and a welder. Also, if it isn't possible for cheap either then let me know! It's part of the hobby I guess...
Secondly, I can't figure out what to use for a blower. I used to use a shop-vac and I felt like I needed to wear earplugs after extended use of it in my shop. It's loud and obnoxious. What means of achieving a strong enough airflow to forge weld do you guys recommend?
I also have access to lots of firebricks and refractory cement just to let you know.
Thank you guys so much for any help you give. I greatly appreciate the time you take to read and/or reply to this. Also, please ignore any grammatical errors. I've been out of school for a few weeks now and my brain has transformed into summer mode... :P
Thanks so much!
Ryan