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I Forge Iron

the iron dwarf

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Posts posted by the iron dwarf

  1. picked up 4 fly presses recently but 2 of them had no weights so im thinking of getting suitable sized mild steel balls, drilling a hole through them then getting them hot and drifting the hole to a square taper to suit

  2. our main shop anvil is only about 150 lbs but it gets very heavy use 5 days a week, often with a 14 lb hammer, it is 300 years old and should be good for another 300.

    it is often used for working large bits of chrome vanadium and other tough materials and it will probably have less wear in my lifetime than yours will have with light use in a year but you are an expert and know everything

  3. anywhere it has been welded on should be avoided by at least an inch all round and taking off 1/1000" of the surface can take decades off its life.

    if it is as bad as it looks it could be no better than a chinese lump of cast iron.

    the heat of welding can ruin the hardness of the  top plate over a large area

  4. markings can be hard to spot, you may need to light it from angles

    to see them, some dont show up till years later like our main shop anvil, thought it had a stylized S and was from one maker but later found out it was a D Hill fifth foot.

    I normally use a pressure washer after initial pictures, then more pix, then wirebrush, then more pix, then dry and more pix, then chalk or flour and more pix

  5. I can supply a block of 4140 to fit your hardy hole, you are quite local to me so call in if you can, im at NN14 1QF

    It is a nice old anvil, you have a hardy hole as long as tools have a good stop collar on them

    a cutting table

    the bick I would build up with weld maybe, do you have experience of welding wrought iron?

    welding it is different from welding steel

    the face is harder to deal with as it needs to be hard and fixed all over so it may be better to get a block anvil to use as well

  6. you could try air to get the stroke measured, if the rod telescopes it will be with much less force as it will be a smaller bore and dont do a full stroke each time, I use limit switches to save time and that means I can do a stroke in less than 1 second

  7. the top of my forges are about 30" unless requested otherwise, this is due to it being the average height I found and the legs pack into the case for shipping, forge is about 24" square and 6" deep.

    one is now on its way to new zealand and that is almost exactly the opposite side of the globe, an other is going to wales on monday so they need to pack up easily

  8. I was 17 before your father was born probably and TP is older still

    so you know how much your press will weigh but probably dont have experience designing, building and using presses, I made my first one about 1980 and was still using it until about 2 years ago when I sold it and built a new one, made about a dozen in between for other people.

    the press I use now weighs about 70 lbs and can do a stroke in less than a second, I can also get it to stop anywhere I want with an accuracy of about 100th of an inch, speed is important in forging presses

  9. a 400 pound press would not be a lot of use, I made the smallest and lightest powered hydraulic press I could that is usable and that is over 20,000 pounds ( a little over 10 tons )

    30 minutes ago, Gods Metal Works said:

    I do know the anvil is very old.

    our main shop anvil is 300 years old, we have older and make replicas of 1000 year old anvils to use and then sell, less than 150 years is brand new to us

  10. most solenoid valves have a manual button, try it with the pump turned off first to see if both move, it may be stuck.

    then check there is a voltage to each coil when there should be and that the coils are not open or short circuited

  11. yes hayden you have a burner that does not work designed by someone who does not care if people get hurt, it would be better to build a burner of a proven design that does not include the faults listed in the previous post

    if TKOR knew anything about gas forges he would not have included those faults

    how have you lined your forge?

    I hope you have not left exposed ceramic fibers in there as they are very bad for your lungs a bit like asbestos, it needs coating before it gets hot for the first time

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