October 22, 20187 yr I've been trying a number of swages and shaped tools to aid me in the making of flowers and leaves. Here's a few I have built recently.. The rings are nice for bending the edges of the leaves or ends of the petals. The one with the three 1/2" round bars I use for putting ripples in the leaves. I also stuck a 3/8" fuller on the end just cause I needed one. Here's a couple of the products these helped me make... Ted
October 22, 20187 yr Convex shapes will give a different bend and look to the metal. Things like trailer hitches, caps to oxygen bottles (without the bottle of course), heads of some rr track bolts, etc.
October 25, 20187 yr I notice they all have a through-hole. Do you just bolt them to your workbench or other fixture? Nicely done on the pieces. My leaves never have a nice transition into the stem, whereas yours is very smooth.
October 25, 20187 yr Author I have a small utility anvil I built which I attach my fixtures to. They bolt down nice and solid and I work the piece there. My system isn't very traditional but it works for me. The stems are the trickiest part to get right. I usually weld them on and then spend a lot of time carefully grinding and filing. I have a MIG welder with flux core wire and it's anything but a clean attachment. I over weld and then grind to suit. Nice clean metal helps, but I still get pin holes. Someday I'll get a nice TIG welder.
October 25, 20187 yr Author I forgot to add that the leaf above was not welded, but part of the parent stock. This makes the transitions smoother, but I also used a guillotine tool with a fullering die to help taper down to the stem. Nevertheless, I seem to get better leaves when I cut them out of sheet metal. Maybe it's a result of fewer heats, less scale and an even thickness.
October 27, 20187 yr I get a good stem transition by doing my necking- down on the horn with a rounding hammer. I neck in close to where I want it, then work my way up till I'm happy. Then I just go the other direction to do the stem. I do the whole thing on the horn, with minimal cleanup on the face. Steve
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