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I Forge Iron

rustyshackleford

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Posts posted by rustyshackleford

  1. I tired building a small furnace in the side of the hill by our house. I made a pair of bellows from some ziploc bags and composite board, they worked the best out of the whole affair ;). Anyway, the furnace was a flop, but it would heat up rebar to red hot (barely). I found a hefty, reasonably firm rock, and managed to flatten the rebar out a decent (read: minimal) amount. I was hooked, and have had black boogies ever since!

    Later I used an air mattress pump and burned out a depression in a stump, which I lined with tin can lids; my friend found my peter wright and sold it to me for $100 (a great deal I suppose). My grandfather traded fixing a clock for a neglected buffalo forge, which I added a brake drum to. Now I was cooking with gas! well, coal. Now I have a kind of 55 forge that I fun off of a blower/vaccuum.

    That was my beginning, and now I'm looking toward the future. I've been looking to what new anvil I am going to buy, a shop, fabricating a new forge and accumulating the basic tools that will allow me to produce items for myself and anyone else. (man, I sure could use a bag full'o money!)

  2. I have determined that the best decision is to buy a new anvil, rather than find an old one in questionable condition/size/price. I would prefer a ~250+lb; the question is: What brand? A double horn is the preferred form, but Peddinghaus, TFS, Old World (Habermann style?), Refflinghaus? Kohlswa is nice, but not frugal enough.

    obviously shipping for it would be a consideration, but its a new anvil, so it's not like it's a steal anyways.

    The old world anvils seem rather cheap comparatively, who can attest to their quality?

    Did I miss a manufacturer? Thanks everyone

  3. I'm boggled! that is the coolest thing I've seen in the past 20 minutes (short attention span ;) )


    I mean.... good lord. Would still love to see some anvil pics, the anchor is duly impressive, and those are four men i whose fist I would not want to be on the wrong side of (not that us smiths are 'hot' tempered or anything! ;) )

  4. black iron pipe is what is commonly available here in hardware stores. the non galvanized is painted black, and threaded at its ends (typically). diameters measure from 3/8"-2" in common supplies, and any length up to 10 feet
    A scaffolding pole would work given that it is not galvanized, it is thick enough

  5. I also agree with Larry on the cutting ;) (I had decided that after having a "duh" moment) Perhaps one of these saws will be next on the tool list. Ironwolf: that is a firm method of going about it, and one that I had considered. guess I'll scrounge up a piece and bang one out while timing myself.


    Well, thoughts confirmed. Thank you, gentlemen! I'll just throw a number at the client after I make one and see if it sticks ;)

  6. Having purchased my welder and being the proud owner of it for all of five hours, my neighbor brought a proposal to me. The project is simple: make 20 squares out of rebar. 10, one foot squares, and 10, 1/4 metre squares.

    I have to price the materials out tomorrow as it was too late to call concrete mixers this evening, but looking at the Lowes website, their cost would be $43.

    should I purchase an abrasive disc and just cut them with a mitre saw? should I heat and chisel the lengths out? this determines how long the project will take, obviously. (wish I had a metal muncher!)

    Does labor cost typically exceed materials cost for welding? I am at a loss because I have never had a comission welding before.

    Thanks guys ;)

  7. We would need t know more about it than the price. It may be a paperweight for that fee, we would not know. Conversely, it might be a great deal! Who made it? What is the model number? How old is it? Where is it coming from? What process is it? electrode, wirefeed, TIG?

  8. Or a large Vulcan, although I have no idea what the largest size they ever made was; I think they were scaled per 10 pounds, and had a number (5 for 50lbs, etc) stamped in them. maybe you could look for one. I just got outbid on a 240lb one not 45 mins from me on Ebay today by a lousy $5. Who needed a nail header then? I could have just chewed some out after that, it was in great shape and ended at only a dollar and change per pound!!

    Best of luck to you KYBOY!

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