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I Forge Iron

knots

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Posts posted by knots

  1. 8 oz is a good weight to have.  I would think it to be a keeper since the handle seems undamaged and is a good old american tool.  There are plenty of unhandled , unmarked hammer heads around to reforge.  

     

    One of my favorite reforged ball peens  is a square or diamond shaped punch that I use to mark locations on forged work pieces. Turns out that a square punch mark shows up strongly on red hot iron where a round punch mark just blends in.  Pretty amazing.

  2.  
     Your right. I could have,and saved some money, but I could afford it, and now I have a top of the line machine with 5 different size wheels, 4 additional attachments, and I am using it instead of building it. my dicision to buy was based on the fact that I could afford it and needed it Now.

     

    I can't argue that point.  If it is more cost efficient to purchase a new fine machine, then by all means buy it.  For most of us serious part timers, making a tool is as rewarding as making anything else.  But that is a different case.

     

    I bought my Wilton back in 1992.  My shop, at that time was not adequate for a fabrication project ( I was in a rental house) but I needed the grinder so I bought mine.  If I were acquireing another today I would build it  simply for the pleasure of building it.  But then I am not in a position  where I need to be productive .    Also a metal lathe is a basic part of kit for anyone who makes their own tools.  So I would suggest that getting one anyway that you can is a good idea if you are really serious about tooling.  

  3. I am probably preaching  to the choir on this subject, but just in case ----- .

     

    When I really want something flat and it is not convenient to throw it on the mill I use a regular ole wood working belt sander to mark the high spots of the surface, grind with a wheel or cup, touch it with the belt sander again to mark, grind with a wheel or cup, etc, etc, etc until I get the surface where I want it.  

     

    Special metal cutting belts are nice but not absolutely necessary because you are really only using the belt sander to mark the high spots.  

     

    Edit:  But I doubt this would work well with hard surface rod.   

  4. Interesting hunk .   I kinda like it.  If it were mine I would clean it up, profile the horn, and paint it up like Woody the Wood Pecker.  Well maybe not the last.

     

    A while back I saw an interesting thread on an adjustable stake holder .  If I can recollect where I will pass it on.

     

    If you have a swage block you might have a look at the square holes that it provides.

  5. The amazing thing about building such tools as your grinder is that, considering the $3600 price tag for a new commercial grinder, you could buy a nice South Bend lathe and all of the parts and pieces and build your own and still have money left over.    Not to mention having the lathe and grinder.  

  6. I'm collecting for a sander build also. I happen to notice at work the maintance dept was throwing out some brand new stand up fork lift wheels. I got 3 3 x 6 in. And 3 3x3 in wheels. They are very heavy steel with a hard rubber tire fused to them. Buying them fo 15 cents a lb so if they don't work I won't be out much. Do you see any problem with using a 2 in wide belt on a 3 in wheel? My thought is as long As it tracks straight I' don't see where the extra wheel width would cause a problem.

     

    If you have access to a metal lathe they could be turned to 2" width.  I don't know about company policy but  where you work, but it sounds like there would be a machine shop .

     

    Alternatively careful application of a metal cutting saw and a file could result in an accurate trim to size.  

  7.   I'm not an electrician or anything, but wouldn't it be relatively simple procedure to wire up a variable speed switch to the Grizzly to compensate for that issue?

     Not that simple.  If it were, Grizzley would have already made the conversion.

  8. If I were to build a belt grinder featuring more than one speed I would use a VFD to convert single phase to 3 Phase power and to control the speed of/with a three phase motor  .  Either way I have had really good luck shopping for used motors at electrical motor repair shops.  If you live in an industrial area or large city there are usually repair shops close by.  They frequently have an over supply of electric motors in the HP range that you will be looking for and are usually glad to be see them go out the door.  (Their commercial customers want new motors so the used ones tend to accumulate in their shops).

  9. what kind of steel would be recommended to plug that hole

     

    JMO -  Use the anvil as it is .   Chances are good that you will soon a-custom your work habits in such a way that you will hardly notice the presence of that hole.  The principle use where I could see a problem is using the anvil with a striker.  However since most of us do not have access to a striker it seems that this is unlikely to become a big problem.   If after using the anvil for a while, if the hole proves annoying or of no use, you can always make the re-modification later.  

     

    I am curious to hear if a tool that is snugly fitted but easily removeable would quite the anvil's ring.

  10. I first saw this building material in Germany in 1998.  Interesting stuff but not a refractory material.   It is just a high tech concrete block.  Its development came out of the need to build un-furred, insulated, masonry walls.   

     

    Hebel markets this material internationally.   If you really want to know about it call a distributor and talk to a rep.  

  11. Try This.  Maybe the link was to long.  My search was "google books" -  then -  "Buffalo Forge Catalogues".  This catalogue does not cover the current featured item but later calalogues should.  Google books have archives of numerous old industrial catalogues of many manufacturers.  Go to the 1896 catalogue and start scrolling from the last page.

     

    http://www.google.com/search?q=buffalow+forge+catalogues&btnG=Search+Books&tbm=bks&tbo=1&hl=EN

  12. From yet another source

     

    "Static conversion techniques in which the motor is run at less than full efficiency mainly on two of the legs of the three phase motor. Current is sometimes injected into the third leg with a capacitor or transformer arrangements that provide imperfect phase shift. In these systems the motor must be derated.  "

  13. OK,  Back when I was researching access to 3 Phase power I looked at rotaty , and static phase converters as well as VFD's .  I eleminated static phase converters because I understood from the literature and on line conversations that motors powered by static phase converters did not run at full power.  My understanding at that time was that they ran at 2/3 rds power.  If my understanding was correct then there is a good chance that your 3HP motor is providing only 2HP when you need 3 HP.  If that is true then your stalling problem could be the result.  

     

    Based on that understanding I elected to build a rotary phase converter for my Vertical mill and use VFD's for four other  machines.  Since I am not an electrical genious, and only have a cook book understanding of the subject, you should confim the validity of this for you phase converter/motor combination.  

  14. If the pump stalled I would look at the other components first.   Did the phase converter come as apart of the package.   Some static phase converters a little more than a starter circuit.  After starting, the motor runs on two legs of the circuit giving 2/3 of the rated motor power (maybe).  

  15. The majority of the face actually looks ok. In fact it looks pretty flat. I'd just use a flap disk to radius those edges and tidy it up a bit.

    I reckon it probably is a Vulcan, not the best anvil in the world but it will easily get you up and running for a while.

    Andy

     

    Very true.  If you look at each, the horn, the table, and the anvil face it looks as if the anvil saw very little use.  The edges however have extensive damage.  For that kind of damage to have occurred without damage to other areas  indicates either abuse or early brittle failure under normal use.   

     

    I have seen several Austrian anvils that had one side rounded to what looked like maybe a 1" radius.  I have been eyeing those anvils because I like that feature, but would never consider altering one of my american or english anvils .   However in this case It seems to me that a rounding of the edge of this anvil would be a good idea because it would likely stabilize an unstable edge.  If it were mine I would probably start off with a 1/2" to  3/4"radius  rounding of the damaged edge on one side of the anvil.  If the underlying cast iron were really hard this might work nicely and reduce the likelyhood of flying shrapnel .  Any radius should help reduce that hazard and work well for forging proceedures since the anvil still has a few good crisp edges.  

  16. Before using this anvil use a file to test the hardness.  When an anvil exhibits that type and degree of edge spalling I would be very careful of having observers in and around the area when forging because of the potential of metal shards being launched from the edge.  This is especially true with children being close by.

     

    Test the anvil edge with a file.   If the file skates across the edge without cutting or barely cutting it is to hard and the potential for launching flyng bits of metal is high.  In that case a more rounded edge would be safer.

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