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I Forge Iron

Making rivets


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Roy, you have described your problem exactly.  If the male/female meeting of the die and the shank is loose the shank will bend to one side or another when the head is upset.  You need a new and smaller hole or a larger diameter stock to eliminate wiggle.  The stock will upset a bit and grip the side of the hole which may require a tap with a punch to remove it.  Some rivet making dies are split and hinged (like a lead bullet mold) to make removal easier.

"By hammer and hand all arts do stand."

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Good Morning Roy,

Make a Mandrel out of a good material, larger stock. Make it so it fits in your Post Vice. Drill the depth (or more) of the length of rivet you want. Don't drill the size of your stock, drill a size or 2 larger. Drill a smaller hole just off-center from the bottom (for a punch to remove a stuck one when it cools). Don't heat the whole rivet blank, just the top. Drop your blank in the hole and set the head, in the first 2 or 3 blows, don't baby it. If you have a Monkey Tool be quick with it, not gentle. Put a slight chamfer in the top of the drilled hole, or a slight radius (don't let it cut the material). This would be good for a Fly Press or a Hydraulic Press (if it is quick enough).

Neil

 

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