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I Forge Iron

Blade blanks


Sam Salvati

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Here is a shot of some blade blanks i'll be forging into some blades in the near future. Dagger shape is 5160, the sabre and wak/tanto shape are both 1075. Dagger is 2 feet and 1/2 inches, wak/tanto is 2 feet and 3/4 inches, and the big 2 hand sabre is 3 feet 3/4 inches. I really like forging from a blank rough cutout shape from barstock, let's me focus more on the final shape instead of SHEESH HOW AM I GONNA DRAW OUT THIS BAR WITHOUT MY ARM FALLING OFF!??!??!??!?! But still will be forging from barstock and stuff liek that too. ENJOY!

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Back again, hot sweaty and filthy from the forge! Forged out the tanto/wak blank today, and I apologise in advance for gloating! It came out AMAZING! One of those days where you see what you did, and you are just like "nah, i didn't do that, did i?" hehe. Blade is 1075, 1/4 inch thick. It was a very interesting project, the blank itself was full size to be ground to finished product, in other words 100% size. But forging it out made it EVEN larger hehe. As you can see from the pictures, forged in the bevels COMPLETELY, the edge is forged down to less than 1/16th of an inch at the thinnest, and a little bit more than 1/8th at the very tip only. I am torn, the blade is forged to almost final shape, VERY VERY CLOSE, and I could go 3 ways with it. on the one hand, i could go with just a sharpened edge on it after heat treat, and a hammer finish, a LARGE blad eliek this would be VERY COOL in hammer finish, but then there would be no hamon, and I am having a ahrd time selling hammer finish blades. On the next hand, I could go with a half and half, with the lower bevel polished to almost mirror, with a hamon, and the upper bevel hammer finish. On the third hand, I could just grind away all my labor intensive forging, and do a mirror polish on the whole thing with a hamon, BLAGGH hehe. IMO, hammer finish shows off the skill of the smith the most, and showcases every hammer blow, every little mark. The half and half is a little of both worlds, hammer finish to showcase it was actually forged, as well as a nice polish and everyone digs the hamons:D. And, well not much to say about the super shiny ones:D, I like them, nothing beats gleaming steel in the sun, but it may as well just have been ground from a peice of barstock. Well, here's pictures, let me know what you guys and gals think. Sorry the one picture makes it look double ended, the left is the kissaki(tip), the right is the accidentally a bit-too-pointy-tang.

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Worked on the two hander today, changed the outline a bit, to compensate for the double sizing that happens when the bevels are forged in. I will try to keep it straight, so that the only curve it will get will be from the quench, it will also have a hamon, though It won't be a japanese katana-ish shaped blade, more of a sabre style, non japanese Katana-ish mounts as well, depending on how the final blade turns out.

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Hey Appman... when u r hammering in bevels on the edge of a blade what technique do you use? Do you put the metal right to the edge of the anvil or do you work in the middle of the anvil? I have to take my time and go very very slowly with precise controled hits, which means i don't get many hits before the metal cools so i have to reheat alot. Of course the blade wants to fly away from the hammer when you strike it because it basically pinches the metal out of the way.

Also, are you wetting the anvil to help with scale? I think you mentioned in some other posts that you were...

I'm still working on my technique so I'm interested in how you do it.

Lt

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The way I do it, and SHOOOSH, keep it under your hat as it's a secret(;)). I take my bar of steel, then holding it so it forms a cross with the anvil face in the middle, horn to my right, and hold it at an angle then hammer also at an angle on the edge. You will hit the anvil sometimes until you get the hang of it, so if yah have a cheaper anvil or a plain big block of steel you don't mind dinging up a little, use that until you get the hang of it. Keep a firm grip on the tang/vicegrips/tongs. Hit HARD, after 4 hits along the edge, flip it over, then bring the edge to your right, to the corner of the anvil before it steps down to the table/horn. I can draw a picture if you want, it's kind of hard to explain in words.

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Is their a reason you haven't drawn the bevel down the whole length, or aren't you finished forging yet? And on the style of pommel and grip, you might try a traditional style tsuka "katana grip" with habaki and tsuba. The subtleties of the traditional art can create a big difference in the finished piece making it a very rewarding path to follow (traditional fittings that is). I find that the craftsmanship of the fittings can either make or break "sometimes literally" a blade. So be careful with whatever you do, for the blade at the moment has a lot of potential.

-Bjorn

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Worked on the two hander today, changed the outline a bit, to compensate for the double sizing that happens when the bevels are forged in. I will try to keep it straight, so that the only curve it will get will be from the quench, it will also have a hamon, though It won't be a japanese katana-ish shaped blade, more of a sabre style, non japanese Katana-ish mounts as well, depending on how the final blade turns out.


The bevel is done where it is cause it is not gonna be a katana. As is, it is done being forged.
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Well, figured out what guard and stuff to put on, WELL, John did atleast hehe. Got the BIG tanto and the two hander ground(both need more still), contemplated grinding on the OKAT too, but am slightly nervous about it. Got a bunch of blades now.

2 bowies
1 broadsword
1 Okatana
1 leafblade
1 sabre
2 tantos, the BIG one and a smaller one
and hopefully the double edge dagger blank
And also Maybe some forged knives, Depending on if I can bang them out between now and Monday/Tuesday(if you catch my drift), possibly some damascus ones too .

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