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I Forge Iron

Dillion Brian Grant

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Posts posted by Dillion Brian Grant

  1. Ok so ive got some castable refractory ordered, my question now it this

    My forge is 2 parts following the directions on Wayne's website and my dad brought a very good question to my mind which is this, how do I put the ceramic fiber insulation on top 

    As in I know i put 1 layer of insulation, then the rigidizer, then the castable refractory, my question is this, what do I do to keep the weight of the castable from collapsing the ceramic fiber insulation ??

  2. First off sorry for the lauguage really didnt think I said something wrong, but anyways I have finally gotten the money to order everything needed and it is currently on the way the list of stuff I ordered is as follows

     

     

    1"×24"×25' ceramic fiber insulation rated for 2600 degrees

    1/2 gallon of MEECOS Red Devil refractory cement rated at 3000 degrees

    1 pint of Matrikote

     

    And 6 Rutland firebricks(hard firebricks rated at 2700 degrees)(the intention is to use them as doors for the front and back 

     

    My plan is to use 2 layers of ceramic insulation

    Then a thin layer of refractory 

    My biggest questions are where would I need to put the matrikote

    And also how thick does the layer of refractory need to be?

     

  3. First off thanks for agreeing, honestly it amounts to is I want to spend as much money as needed to do it right but i don't want to just me xxxxxxx money away for,stuff that won't work and yes I literally have reread all og them like 5 or 6 times and my brain hates me for,it 

  4. Believe me i want to get started but the issue is I dont know what size propane tank I will need to keep the tank from freezing up and I was told that I needed to know the btus to be able to know the size regulator and the size propane bottle I would need 

    So basically my biggest question is really just what regulator do I need to use, I want to be able to forge, heat treat, and forge weld fairly easily , sorry for the dumb questions

  5. Ok so right now what I'm stuck on is the btu I need to knoq how many btus my forge is going to operate at , there will be 2 burners and the orfice hole that letz the propane into the forge is going to be a 3/64 inch hole ive been doing research but some charts say I will be in the 15000 btu range, and some say in the 115000 btu rangs, and also my regulator pressure will be about 10 or 30 psi

  6. Anyways currently I have everything makes except the burrner holes this is my setup

    I, makes center and it happened to be 2-1/2 inches about where I needed to cut so from the center line I made marks down the bottle 2-1/2 inches off of center, the bottom make is the mark that will be getting cut btw 

    0427181436.jpg

  7. Ok so,I'm going to,be building a forge from a used propane cylinder, amd i decided i wanted to post pics as i do everything,I am going to be building the forge using the steps from the pdf that is on Wayne Coe's website  ill be sure to take pictures as often as possible and will be asking for help as needed wish me luck this will be the first propane forge ive ever made 

    There is one thing I havent been able to figure out yet and that is the holes for,the burners, 

     

    In the pdf all it says is this

    5. Drill, or cut, a hole in the top (larger part) 2” down vertically from the top and if using one burner 
    centered front to back. If using two burners put one about 1/3rd back and the other about 2/3rd 
    back. By making this hole down 2” vertically from the top of the form you will have this hole 
    positioned so that the burner can enter the fire box at a tangent or level to the floor, causing the 
    burning gases to swirl within the forge.

     

    Now my intention is to do a double,burner and I intend my burner to be 3/4 inches, so how large does the initial hole need to be?

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