Derek Melton

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About Derek Melton

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    Male
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    Central Mississippi
  1. Fly press tooling for slit & drift of 3/4 inch round and square bar

    Nah, the v-block jig would be used for round only, that's something that could be put together so quick that it doesn't bother me that it would be a 'single use' jig. =)
  2. Fly press tooling for slit & drift of 3/4 inch round and square bar

    I certainly don't mind a couple heats as long as I have a method to accurately do it repeatedly. I've been slitting and drifting those by hand and I get about every 3rd one to my satisfaction.
  3. Fly press tooling for slit & drift of 3/4 inch round and square bar

    3/4 inch 5160 round bar at first. Yeah, the no. 4 is a little smaller than I wanted but I got it at a price I could not resist. =) I still think this no. 4 will do a LOT of work for me though.
  4. Fly press tooling for slit & drift of 3/4 inch round and square bar

    Two pass most likely, it’s a Denbigh No. 4 Fly press.
  5. Anyone happen to have any pictures or ideas for tooling to slit & drift 3/4 inch round bar under a fly press? I've got a couple of simple ideas.
  6. Well, I wound up laying them all out on a wooden board and spraying them with a thin coat of a good quality automotive clear coat lacquer. it's not the nice blackened finish I'd normally apply but I did not have the time to individually heat them and treat them with a hand-rubbed finish. Thanks for all the suggestions!
  7. They just have a keyring attached to the bottom, then it goes on your keychain and you can hang them from the edge of your pocket, purse, etc.
  8. Yeah, if I was starting over, I'd probably do that. I've got them all forged and wire brushed now. This is one option that I've thought of a good bit. I may lay them out on a board, spray them, flip them spray them again and call it done.
  9. I've been working on an order of key-chain 'Shepherds Crooks' for a local Bible college. They contacted me about the idea for a campaign they're running so I sent them a sample and they asked for 150 of them with the possibility for more down the road. I've delivered 20 and they're happy with them so I'm almost done with the remaining 130. I've worked up my tooling and forging steps so that I can turn them out fairly quickly, after all they're just little hooks. I've soaked them in vinegar and wire-wheeled them and they came out nice and bright. Now I'd like to put a finish on them but the problem I'm running into is how to best go about finishing them in a manner that doesn't take forever to do but still leaves them with a durable finish. I've thought of putting them into an oven, getting them hot and then dumping them into oil but I'm not sure that will really 'take' very well. My primary forge is a small affair, an 8 inch diameter 12 inch deep propane job. In the past, to finish small items I typically hold them in the forge for a few seconds and then dip them in oil, beeswax or a blacksmith goop mixture of paste wax, linseed oil and shoe polish. If anyone has any good ideas, I'm all ears. =) I don't necessarily want to shortcut quality, even though they're small simple items, they're coming from me so I want to do my best but I would like to save time if possible too. Thanks!
  10. I had some scrap 1/4 inch round bar that I cut into 18 inch sections a while back. Whenever I get time at the forge, I try and start by taking a piece of this scrap round and making either a hook, or an S-hook. When I'm done, I hang the hook on a rail on the side of my forge cart and get to whatever project I initially started the forge up for in the first place. This takes me about 15 min, from the time I start the gas forge, to hanging the hook on the rack. Sometimes I turn the round into square bar before making the hook, sometimes I use a bending jig, sometimes I free hand the bends, sometimes I put a twist in it, sometimes I put a fuller here or there but every time I make one, I try and think to myself "make this the best hook you have ever made." It keeps me mindful and even then, some of them are terrible. I think I have 'good times' at the forge and 'bad times' at the forge. Some days the hook comes effortlessly, some days it seems like I never made one, not sure how to explain that other than because it's a hobby, and not my full time endeavor I do better at times than others. I think any time at the forge is good time spent as long as you stay mindful and have a goal in mind. Making a hook helps me with those two because no matter what happens with the project I came out to work on, at least I made another hook for a craft show down the road.
  11. I'm getting a flypress!

    The material I have is 26lb bricks of pure lead that were removed from a power plant. Since it's pure, it should cast and form easily. Any idea what the weight of the original ball weights on a Denbigh 4 would have been?
  12. I'm getting a flypress!

    Oh. Yes.
  13. I'm getting a flypress!

    I would most likely remove the top arm bar and make a cast of plaster or something else. I wouldn't wanna try and cast it in place either. Talk about awkward!
  14. I'm getting a flypress!

    I have a rather large supply of pure lead. I wonder if I could take a cast of the hexagonal post and then make a lead mold for the balls?