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I Forge Iron

saintjohnbarleycorn

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Posts posted by saintjohnbarleycorn

  1. looks good. If you want to hide the weldments take some flat steel heat it up and wrap around the joint, so it looks like it forged not welded. Use pliers to bend them around and tap with hammer, then wet it, it will shrink some and be nice and tight.

  2. I am going to build a couple of forges with interchangeable burners. I have 3/4" burners. I know you need 250 to 300 cu" for to get to forge welding temp. So I can build a small one with one burner for that. How many cubic inches would you need if you just want forge heat? I would build a bigger one just for that. thanks for any advice on this. kevin

  3. The tone and loudness of a dinner gong has so much to do with the thickness of the metal used. If you jump up from 1/2 inch stock to 1 inch stock it will be surprising.

    A friend got a hold of some 1 1/2 inch round rod that was from some jet fighter landing gear struts - so some high-tech alloy. He made a few classic dinner triangle gongs from it. It had the most perfect beautiful tone you ever heard - except from a formal bell. And LOUD ta boot! Alas, he only got those couple pieces of scrap.

    And Jay over at Big River Forge has made several large garden "gongs" from old 100# LP gas tanks. He "carefully" cut the bottoms off, and threaded in some pipe to form a hanger from the top. Then a simple pair of slanted 4x4's to hold it between a 1/2" plate bottom and and smaller version top plate turned it into a great garden/patio gong/bell. A rubber mallet hung from a hook on one of the uprights finished out the project. The tone was a lot like the large bells you hear in the Japanese temples.

    Bells/gongs are always popular. Just keep in mind where you hang one for display around your shop. Kids LUV to play them!

    Mikey


    what was the length of the bottle when he was finished, that has a direct effect on how it resonates. I have experimented with nitrogen bottles, and was wondering how long he made the bell, if there might be a ratio of height to diameter?? thanks.
  4. The torch idea has been used with very explosive results. People would use the torch, heat one part of the the thin metal, weaken it, raise the temp of the tank and yahoo! Its in all the hvac books as a real no no. Even though you were joking, just in case some one was speed reading and didn't get the joke.

  5. just for the record it is not legal to wire a lamp fixture, unless you have it UL listed, which is very expensive, I know people do it all the time. BUT if something ever happens the person responsible for the wiring or selling it wired will be the one who could be sued. Should you worry about it?? I don't know a lot of people do house wiring illegally and it doesn't bother them. I would guess the way around it would be to sell it unwired, or possible go with low voltage??
    just an info packet.

  6. I converted a log splitter, it was a hand built so I don't really know how big it is, probably a 10 or so maybe 20? in any case Its got plenty of squish power, and speed doesn't seem to be an issue. I just put a jack hammer bit in there and upset is about 1/2" in one heat with no problem. If you have a big system I am sure you would use it and be glad it is big. But for those without the big stuff, any log splitter will make quite a powerful tool. IT them becomes setting up the dies. You will really like it.

  7. Ferric chloride can form with muriatic and steel.

    This is why it is so prone to re-rusting.

    red rust is iron with an oxidation state of +3, Fe2O3, we don't like this kind.
    black rust is iron with an oxidation state of +2, Fe3O3, we like this kind very much.

    Old wrought iron that can't rust is already rusted with black rust. A protective oxidation. much like anodized when talking about aluminum.

    Make black rust, it wont happen automatically anymore because old iron had phosphorous in it because it was turned into steel using charcoal, the natural phosphorous remained in the finished metal and helped to form a hydride upon atmospheric oxidation.

    Modern steel is carbon doped with carbon from carbonate minerals like limestone. this causes a flux to lift impurities from the iron, subsequently modern iron has little to know phosphorous.



    thanks that is a good thing to know.
  8. It is a tough question. How much are you worth, and how much the market will bare. From what I have found over the last 40 years is that artists of any kind don't so much make a good hourly wage. A select few make way over the hourly wage.
    When talking value of art it is of course subjective. I have seen fireplace sets for $1600, I don't think my skill level will ever attain that high of artistry. Lower quality work should be lower cost. If I make something functional for someone I wouldn't charge artist prices.
    You may not want to cutthroat someone else and sell it cheaper, but if you mortgage is due and you are offered the money it may become a tougher decision.
    Things never seem to be so black and white as we would like.

  9. thanks, you are right. I am just curious really as to finding something workable. The products are made for use on a variety of surfaces. I don't think it was made specifically for wool, but I could be wrong. I think the zirconia is the material that reflects the infared and depositing that into the wool should do the job, maybe even better than the itc 100. But I could be completely off base.

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