Jump to content
I Forge Iron

Dragons lair

Members
  • Posts

    1,182
  • Joined

  • Last visited

Posts posted by Dragons lair


  1. Phil,I think you`ll find that dual shield will produce a much better quality weld than flux core alone.The right shield gas acts as both a fluxing and shielding agent and also will help the wire to jump up to spray transfer at a lower amperage if you use a mix.
    Like different types of wire different shield gases and mixes have different applications where they work best and wires that they work best with.
    The only real advantage of flux core alone and without shield gas is that you can weld nasty steel during a stiff breeze,but not too stiff.

    If you are talking about those 110 toys they try to pass off as welders then all bets are off.Those things were designed for auto body and tin knocking and shouldn`t be considered for welding anything above heavy sheet metal.Buy one to weld something structural and the joke`s on you.

    Let's not forget ya can run fluxcore with gas. Built motion theaters for a while. .045 fluxcore with 75/25 with a miller 450 wide open. Looked like tig.
    Ken.

  2. I will check craigslist for a brand name welders, but the HF welder im looking at is a 110v 45% dutycycle hobbyist flux core only welder for only $100. I will eventually get a heavy duty(larger percentage dutycycle) brand name mig welder, but I want to get it new when I get the money to do so. I do most of my metal work without welds if possible anyway.

    your probably right phil, and since I have 6-18 months before I get a wire welder, who knows i might just say to hell with it and go straight for the new mig setup.

    Ya got one thing missing. AMPS. Duty cycle goes up when amps go down. As low as 60 amps. They do ok for light sheet metal. Save your money get a branded Mig. You'll be happer.
    Ken.

  3. First, I have to say that I am NOT soliciting bids. If I were asking for bids I would contact Glenn first about the subject. Second, to submit a bid the sales rep must be familiar and enrolled in the North Carolina E-Procurement. One of the many hazards when dealing with a state supported school.

    I have funds to purchase ~ six anvils and ten heavy firepots. Price is the deciding factor on the actual count.

    Before I decide on which brand and from whom to purchase I would appreciate personal opinions about NEW anvils. I cannot purchase used or needs repair due to the NC E-Procurement.

    Approximately five years back I purchased four 110 Kg (260 pound) anvils. I will NOT consider that brand again. All four have thumbnail sized divets raised or broken out or a crack from one side to the other on the faces. One of the anvils has three of the divets broken out in the middle of the face. However, the edges are decent and not sevierly chipped. I must state that the supplier was super nice and I did not hold them responsible for an import.

    I viewed the Ozark Anvil. I like it. The price is the stopper. I've looked at the Peddinghaus at Kayne's. I could get five of the #9 model. I'm attempting to get at least six anvils, as big as possible and keep it under $9000.00, tax, tags, title and shipping.

    Same thing with the fire pots. I have a cut off at $4000. Not a penny more. When the new smithy is complete I'll have 10 forges, so I need ten coke burning firepots, providing that the funding doesn't suddenly get diverted elsewhere or trimmed down to the size of a Sears lawn mower shed.

    Your recommendations and the reason why you like whatever will be helpful. Don't be afraid to make a suggestion. All suggestions will be oggled if I can locate them on the internet.

    Thanks a bunch.

    Steve, Just a thought. In Dillsboro all the anvils were in the 100-150lb range. Angle iron stands with 3-4 inches of adjustment. Students come in all sizes( I know you know that) I like my stumps but it would be nice to
    change the hight for visitors. Or students.
    Ken.
    Ken

  4. What you want to do is put a tool steel face on the cast steel anvil.
    So here is what I would do.
    Get the face machined flat on a milling machine. Any shop that rebuilds engines can do this and it shouldn't cost much.
    Buy a piece of tool steel for the top, preferably one that is "oil Hardened".
    Drill 4 holes in the corners of the tool steel.
    Drill 4 corresponding holes in the anvils face about 2 to 3 inches deep.
    Tap the holes to receive 1/2" bolts.
    Buy grade 8 or better bolts.
    Countersink the bolt holes into the tool steel for half it's width.
    Bolt the tool steel to the anvils face to a good torque.
    Weld all around the heads of the bolts with a hard welding rod.
    Grind off the bolt heads and welding that protrude above the face.
    Have the face cut perfectly flat on a milling machine.
    Case harden the face and then temper it.
    Hammer away.
    If you don't have access to a milling machine, then sand the face as flat as you can with a belt sander and use an anaerobic adhesive, like LockTight (there are a few brands) all over the face when you bolt it together. This will take out any gaps, but be sure to use the grade 3 stuff that creates a permanent bond. Grade 3 anaerobic glue is heat resistant and wont come lose when heated. You can put some down the bolt holes as well to take out any air spaces.

    That's what I would do.

    I was with ya till ya came to the case hardening part. How deep can ya case harden? And why temper after? Shoulden't
    cost much to machine the surface? Any good shop I know by the time ya mill the feet and the top then the top again after bolting the plate on costs more than buying a good anvil.
    Ken.

  5. Glenn;

    A couple of months back you posted the "Advice" list on Live Blueprints. I would like permission to post that column to all the members of our Guild, especially in light of a couple of incidents we had at Saturday's meeting.

    We are; thefcbg.org out of Tryon, NC and have over 30 members.

    Thanks in advance, and thanks for all the work you do to provide us with this great Forum.

    Hi Yance. I was feeling bad about missing he meeting till I got the message from george. I gave a few ideas
    and hope Glenn OKs the post.
    Ken.
  6. Free is always good, I was blessed with a boss who was impressed with solidworks. I now have a licenced solid works
    on my puter.3D and all. But alas I am like frosty Too many bells whistles. Course his 9 yr old daughter has finished all the tutorials. D___M getting old sucks. Had turbocad and a client loaded autocad 2000 Just can't go on internet with it.
    ken.


  7. Seems to be in good shape. Works well. Apparently, the forge and anvil 35 years ago at an auction and has had them in the garage unused since then.

    YEH, Great starter set. I started with a 2 foot rail, OA torch, bench vise and a ball pein. Best advice is locate
    a smith or group(join) pick their brains. Books will also help. Remember white,yellow and red are hot black might also be hot. Enjoy the additcion.
    Ken.

  8. I can,t figure out how to cook a chicken on it though :D ? I guess you could fry it on plate but then no bbq flavor :(
    Rob

    From what I remember of the induction brazers I saw if ya make a large enough coil ya could do a chicken. Add a few hickory chips for flavor. How about it Grant?
    Ken.

  9. You used JB Weld tho attach a face to your ASO? I have not found any use for a product like that myself, the only type of metal that I have found impossible to weld is pot metal, and shoe goo works good on that

    Clinton, Try Tig with smallest rod ya can find. Works better than the old Alladen rod.
    Ken.

  10. Bolt down a tool steel face, drill all the way throw the ASO put in the bolts and drill holes in the tool steel that are the same size as the head of the bolt, thn weld the tool steel to the bolts.

    Question is Have you done this type of thing? Drilling thru the aso indicates useing nuts. Hammering will loosen nuts. Ya didn't mention machining the face. Would need to be perfectly flat to have a chance of working.
    Ken.

  11. I have made several firepots using 1/2" A-36 mild steel. I used 7018 rods to weld them up. I've never had a problem with my pot and the folks that got the other one's love them. I used 7018 because they are much smoother and can get x-ray quality welds.

    So now we need X-ray quality smooth welds inna fire pot? I sure am going to hate tell one oldtimer his 20 yr old pot with the outside corners that could be used as files(blobs/holes)Said he used AC and got his rods from a scrap yard. Seen a lot of pretty welds fail and a lot of goober welds still holding strong.
    Ken

  12. Thanks to all for the replies. The face looks as if a whole bunch of folks that had no bizness doing so beat on it at one time or another. I'll try with the pics next week when I get home. Again, thanks.
    Fred...

    Fred, how ya going back 95 85 26? I am just off 26 in NC. Have repaired a few. Ya can pm me before ya head back.
    Ken.

  13. I used to use them individually as bases for my small to medium sized sculptures. I don't think they are cast iron but some kind of forged steel. <_<

    Don't know about prius but the 6 my better half picked at the scrap yard are all cast iron. Tried one as a base for a dishing stand(bottom of a OX tank) popped right off. Now designated yard art bases.
    Ken.
  14. Just my 3 cents worth. In this economy there is no rhyme or reason. My employer crashed in 01 Opened my own shop in 02. About 08 there was no work to be had. Went back to working for someone else. Now am #2 in the Co on salery
    and able to still work at smithing in my shop or the other. My advise is if you are a creator ya can do well. If ya are a builder I hope ya got a client list.( I average about $100.00 a week in the shop. welding smithing and CNC cutting) Did a $100 repair today(couldnt buy a replacment part)The mech broke the part. Repalcement is out of his pocket. Lesson I learned long time ago. If ya do some one wrong they tell everyone they know. If ya do right they tell a few friends.
    Ken.


  15. If rough hands bother your lady you could learn from Curley in the book Of Mice and Men. He keeps one hand soft for his wife by keeping it in a glove full of Vaseline.

    Ah Ha now we are back to not only wearing a glove but lubing it as well. Now another thought for those that like thick calluses. I have grown a few in 65 yrs. Mine had no feeling like shoe leather. How do you finess with no feeling?
    Grant ya missed the point. CONTROL. Try golfing with a welding glove. My point was/is if ya wish to use a glove
    it needs to be able to pick up a dime. It will not help with burns. It will allow ya to control the hammer.
    No I don't use them all the time.
    Ken
×
×
  • Create New...