Hello all, I am very much a noobie in blacksmithing and gas forges. I've worked with metal most of my life, paid my way thru college burning welding rods (more years ago than I care to count:).
I just ordered a Majastic Forge, got here yesterday. I have some questions about the forge and possible ways to improve - if they are needed. Following are a few photos with questions and comments. (I hope these are not too large a photos?)
This is the overall view of forge (note pins in lid hinge are removed for photos)
This is the burners removed from forge, note the lack of burner flare on end? These drop into the burner holder with end of burn pipe even with forge shell. Would this be improved by addition of Larry Zoeller's burner flares?
This is a view of inside - note lack of coating. The bottom looks like 1-1/4" firebrick, the sides are some-type of "board" 1-1/4" thick (Duraboard?). Does this forge "need" to have a layer of Thermal Ceramics Cerablanket HP Ceramic blanket of the 1" thick, then covered with Plistix 900F OR ITC-100? I envision covering the sides and top with the hole for burner flare made just large enough fit. This inside view is after one firing of forge - it was heated for 15 minutes or so on low (<5psig), then for another hour heating metal at 10 psig. Small pieces of metal got a nice orange color and it was fun pounding away:)
One more view of inside of lid to see the existing holes.
The inside dimensions of forge are 7" X 4-1/2"X11-1/2" -
As it heats now, there is a hot spot right under each burner - a 1/8"X2"X12" strip of metal will have a nice orange spot below each burner, and it takes a while for the orange to get even in the space between the two burners. Will putting the ceramic blanket and coating with Plastic 900F help even out the hot spots any?
Are these additions worth while? OR should I just use the forge for a while?
Thank you all for any helpful info - I hope I didn't leave anything important out of my post, if more is needed, I'll be happy to post photos are info as I know it.
Ken H>