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I Forge Iron

JerryCarroll

2021 Donor
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Posts posted by JerryCarroll

  1. I haven't thanked Glenn and the others responsible for keeping this place going so well in a while so this note takes care of not posting, and saying again--This site is great!! I can't imagine not having the privilege of veiwing the postings of other Smiths and the gallery of "stuff" I enjoy so much.

  2. When I make a knife from a spike I judge the handle length by using the width of 4 fingers and lightly fuller with a 1/2" round spring fuller--just enough to make it round. from there I draw out the blade (width & length). I also use a tool I made from a bearing race to make a round ball at the place to fuller instead of fullering. It takes a little practice to get the blade centered with the handle but it ain't bad. I have some pictures in the gallery. Some blades I pierce with a heart, star or cross or whatever. The interest in spike knives amaze me and they sell!!

  3. Mark, I would leave the springs long till you see how much throw you need. If you can notice on mine I left the back part of the spring longer so I can slide the push rod pivot back and forth to change the height of hammer movement. I have turn-buckle ends at the pivots that make the distance between the dies at rest adjustable too. It took a bit of time to get the adjustments where I need them for the stock I am using but it makes a big difference when you CAN adjust things.

  4. I just finished building a hammer based on the rusty plans. Like you Mark, I made my own modifications--especially on the drive. I used the doughnut tire/pulley-on-the motor application. I have about $50 invested and a lot of time but the results are pleasing. The old 1 hp motor will soon be relaced with a new one that runs at one speed making it more efficent. For the pulley I made a flange to fit the 3/4" motor shaft and used oak to make the drive wheel--6" dia. It's running about 180+ hits a minute and after getting things ballanced is a pleasure to use. Pictures are available.

  5. my electric blower on the shop forge is from an oil furnace--air control is on the side of the blower that goes from nothing to blow the coal up off the grate! I used the blower/auger from a coal stocker on another before. Look around--be inventive, you'll be surprised what can be used.

  6. Don, around my place there is chert--pretty hard, in fact I've used pieces in my flint lock making good sparks! I made a spud outta a torsion bar from under an old '60s Plymouth--68 I think. Good spring steel. I've cut it up for adz stock but I'm thinking it was over 5' long. Heavy and strong enough to carve rock with after pounding an end to a half moon chisel.

  7. I had a 24'x40' pole barn with a 6' overhang the 40' length for a porch before I retired. Walls are 12' high with a 16' peak--no windows for security--10' wide door on the end toward the front of the property and a 36" walk in door bout 2/3 the way back on the porch side. 12" stack is on the backend of the building thru the wall and up 3' above the peak. Floor is 27 tons of fine packed road mix gravel. The barn is behind my garage/woodworking 24'x40' 2 story building. My family calls my place "the Carroll compound".

  8. I can't imagine trying to get much cutting done without the Greenlee porta-band I have had for many years. It's 2 speed and I use a wax I made from bees wax and tallow for lube. Cutting oil is a no-no on pb's I've been told and I had the wax handy for loading my 44. black powder revolver. Bi-metal blades are a little pricey to order but are worth the cost.

  9. I used lawn mower blade for making the furniture for a trade rifle. When I attempted to cold bend the trigger guard to fit it snapped like glass--same with the butt plate. I had quenched the finished pieces in water at just below red. There was more carbon or something added than I had read about in research. I shoulda done the test Woody recomends.

  10. I have been using the insulators for candle holders a long time and can safely say they will break if a candle is allowed to burn down to close to the glass. Even incense will get them hot enough to pop. I use the same method as yesteryearforge to make the section to hold the insulator--usually in the groves in the glass where the wire was wrapped. The stock I use for most of the holders is scrounged from local cemetary dumpsters (easels for holding flowers)

  11. Quote--"Getting rid of cords doesn't help me when I've got a welding job that I can't get into the garage and need to drag the welder down the driveway though. That was the reason for spending a hundred bucks on that 10ga. cord.

    If I'm not mistaken welders on an extension cord is not a good idea. I have extensions on my welding leads that store under the heavy boxs my welders sit on. As for the extension cords I loop my 100' cords over my hand as described in someones previous post and the last loop is used to wrap the bundle at the top and pushed thru just above the wrap leaving a short loop at the top to hang the bundle. I have a short length of 2" pvc pipe over the nail used for hanging to prevent damaging the cord by kinking.

  12. I heat the end of a length of 1/8" rod and burn a shallow cross hatch pattern on most of my rounded handles followed by rubbing a coat of linseed oil on--not much, just enough to coat the burn marks. Most of the handles I make I shape octagon. Thet seem easier to hold for me.

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