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I Forge Iron

JerryCarroll

2021 Donor
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Posts posted by JerryCarroll

  1. I read the same stuff about straightening auto springs by parking a tractor or heavy vehicle on the reverse side of it bending it backwards---no luck!! My buddy Scott sez "why do you think they call them springs dude??" Anyway I bought some flat stock and am leaving the heavy straightening to the fellows with the tools to do it without risking damage to my parts or whatever is parked on the spring.

  2. Aww-- clinkers, sometimes something just needs to be heated for straightening or bending so I don't use my "good WV coal"--I use the stuff I have salvaged from coal bins in some of the older homes here that make some good sized clinkers. I try to fish them out in as big a chunk as I can--let them cool--dip them in future acrylic floor finish and after drying, present them as dragon droppings. They go quick.

  3. I use a lot of small rod for flower stems and basket fabbing. There is 4 cemeteries within a 1/2 hour of me that gladly give all the easels that flowers are displayed on just so they don't have to deal with them. The rod is usually from 3/16" to 1/4". I also use them to stake vines (cucumber--green beans--gourds) in my garden. Just one of my sources.

  4. When I use round stock for leaves I always form a pyramid on the section that will be the leaf--short for rounded leaves--a little longer for more tapered ones. The tip is tapered down to a point on the top end and both sides. The pyramid is fullered over the far edge of the anvil on both sides and the top at a distance a little shorter than what the leaf length will be. I start the flatening hitting the top of the pyramid first with the flat of the hammer and draw out by using the cross pien almost straight across for a long leaf or at about a 45 angle toward the wide end of the leaf working both sides to keep it even on the stem for a fatter leaf. I've made curved end chisels for the veins and use a wide chisel for the center vein. I use both chisels with the leaf clamped in the vise. For rose leaves I make the small cuts in the edge--take a heat and on the horn lightly work the edge to soften the chisel effect. Most folks will have a technique that works best for them. I've tried the folded leaves that take more time and make beautiful leaves after practice but I make a lot and what I've described is "my way". I hope it helps.

  5. My son just found and bought for me a print of the painting by Paul Detlefsen titled "The Smithy". It's 4 ft. wide x 2ft. high, framed and beautiful. I've been trying to find the poem about the smithy under the spreading chestnut tree that I saw mentioned in the forum or the pub some time back without any luck and I thought maybe one of our members have a better memory than I and wouldn't mind helping.

    3158.attach

  6. I don't think it matters either. One thing I do because I think it makes a handle less likely to break is when I rive the blanks from a sizeable piece of trunk (10--20") I use a froe and cut the pieces about 2-3" wide on the bark side. In shaping the handle the growth rings run horizontial to the hammer head. I have handles made from several kinds of trees. Figured maple is pretty--hickory is strong and a pretty strong wood is hedge apple, sometimes called osage orange. Depends on which side of the road you live on.

    See Blueprints
    BP0342 Handles
    BP1012 Making Hammer Handles

  7. simmonds, in this area there is a lot of metal working been going on for a long time. The Garey Ind. mills are only an hour away and a lot of smithing stuff in the past has been made in this area. Chgo. Hgts. is south of Chgo. a short distance and has had manufactors of forges--blowers & other tools. There is several spring shops, some you can deal with and others that only cater to the big guys. Here in Momence there was a spring factory named Tuthill. When they closed there was a lot of flat stock stacked back in the corners and I was lucky enough to know the new owners of the building. A lot of things went quick--like the power hammers and tooling for them. If I had known then that I was gonna get hooked as hard as I have been on beating hot iron I would have gathered a bunch more than I did of the good stuff. Check your phone book for spring shops and with luck you can probably come up with a supplier. Good luck!!

  8. I have a barrel of coal I got for cleaning out a bin that sounds like what you have. I could not get a decent weld with the stuff so I just use it for heating stock to bend or teach basic hammer technics. My recent purchase of a load of pocohantis from W. V. is great for welding tho. From experence I can tell you bad fuel is discouraging! I would suggest another batch of coal if you have to weld--unless you don't have a choice.

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