Well, I *thought* I was ready to sit down and break a hammer. Everything was set up and seemed to be working great.
However, I noticed that the hammer speed seemed to be running fairly slow. So I timed it. 150 hits a minute on the VFD was actually running about 120 hits. So, since the torque is less the slower you go with a VFD, I went ahead and upped the speed on it to 180. Timed it and it was actually running at just over 100 hits a minute.
Crud :mad:
Ok, time to face the fact that I've got an underpowered rig here. I can trade up on the VFD (getting a 3hp maximum rated), but not the motor. So I'm getting a 2 hp motor, and since they don't use the same frame, or have the same shaft size, I need to do some more work on the rig. On the plus side, I can use more rigid construction.
On the other side of this project, it looks like the hammers i got are REALLY cheap. The one I hardened in superquench only got up to 45 Rockwell C!
Does anybody know any brand name hammers that have more carbon in them than that? I need ones with a metal handle all the way through. I need it for how I mount them after hardening.
Thanks.