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I Forge Iron

doc

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  1. The discovery was made by anthropologist Peter Schmidt and metallurgy professor Donald Avery, both of Brown University. Very few of the Haya remember how to make steel but the two scholars were able to locate one man who made a traditional ten-foot-high cone shaped furnace from slag and mud. It was built over a pit with partially burned wood that supplied the carbon which was mixed with molten iron to produce steel. Goat skin bellows attached to eight ceramic tubs that entered the base of the charcoal-fueled furnace pumped in enough oxygen to achieve temperatures high enough to make carbon steel (3275 degrees F). [ibid]

    While doing excavations on the western shore of Lake Victoria Avery found 13 furnace nearly identical to the one described above. Using radio carbon dating he was astonished to find that the charcoal in the furnaces was between 1,550 and 2,000 years old. [ibid]

    This discovery was made in the 1970's. Although not definitive as yet it must be given serious thought as more research is done.

    Enough said.

  2. Yes it is if you choose to think that way.
    Although its not a rewriting of history as it is a true picture. The premise that native Africans didn't have the ability to discover their iron age on their own is the result colonialist propaganda used to help subjugate the native populous. The wide range of styles and sizes of African smelting furnaces and the lack of few if any looking anything like early European or Eastern styles tends to lead one to believe in African authorship.
    Why should it be any harder to think that Africans could develop a smelting process alone anymore than to think it was possible to do so in the middle east or Asia?

  3. Say Tim,
    Simms (sp?) out in Lindhurst I think, can't really remember had one similar to that they used to use to cut drum heads for making tanks. If you haven't been there you should check them out. He has a lot of machinery that he has built/re purposed for fabricating large pipe etc:.

  4. John,
    Not trying to be controversial but if you weld with say 7018 or the other rods you mention. How will they be hard enough to be equal to the hardness of the rest of the anvil face?

    Good point about the chemical cleaning of the weld surface. After looking at his pic of the anvil I wondered how it would be possible to get a decent weld.

  5. I think Tim is correct in his observation. The short box and it's details like early english vises yet with such heavy later style jaws along with the pivot point details all seem to point to French vise construction.

  6. It would work to some extent but with low walls you'll still have a problem with wind blowing the smoke away from your flue pipe. I'd suggest you also put up a tarp above your short wall to minimize the effects of the wind.

    Also go with at least 10" (250 mm) pipe above your barrel. Eight inches is not large enough for the volume of smoke the forge will produce.

  7. Years ago we used to "solder/braze" our blades this way, The only problem seemed to be that the heat took the temper out of the teeth and caused them to dull almost immediately.Thus causing all the rest of the teeth to wear and chip sooner than if welded in the modern convectional way.

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