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I Forge Iron

Rob Browne

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Posts posted by Rob Browne

  1. How long did it take to make? How much an hour do you charge for your work? Cost of materials? Design time? Cost of design time? Maintenance of equipment used to make the object?

    Start with the maths and you will get an idea. Also, remember that these are works of art more than just a functional piece of equipment so they can get a bit of a premium but, as you are doing, its better to sell a BIT cheaper while you are establishing your reputation to get known.

  2. All valid arguments and the mathematics will win in the end.

    If you are a hobby smith then making basic tools is a great way to improve your skills and gives you forge time in a sturctured way. I think I spend more time making tools than the final article. However, if you decide to buy your tools so you can get right into those projects you want to do then that is a valid argument as well. Afterall many of us spend LOTS more on other hobbies than $40 here or there on a set of tongs that will last a lifetime if they are looked after properly.

    Now, for professional smiths the equation is relatively simpiler. If you have paying work lined up which will make more money in the time it takes to make the tool then buy it and claim it as a tax deduction. If you have no paying work lined up at the time then use the time to tool up and keep your hand in.


  3. I thought about a speed control and actually had a place for one but was told I could not use it on the 115 volt motor with a capacitor starter on it. Does anyone know if this is true or not. I would like to use a speed control if possible. If I cannot do it I have very good control with the gate valve. THANKS for the input.



    Reinforces my choice to use 12v DC. Better than having 240V near really hot things and can run off a car battery if needed. What is the noise like on a blower like that?
  4. Firebug,

    Amazing work and it looks like its nearly got it all. The only "extra" I would add is a speed control on your blower. At over 200 cfm it will just about blow your fire out of the pot and choking it down with a gate will just add load to the motor. I have a 90 cfm blower that has a variable control and most times it is hardly working at all. Use the speed controller to regulate the speed you need for the job and turn the air on and off with the gate instead of trying to control a hurricane.

    Just my two bobs worth..................

  5. One thing I haven't seen posted yet is to heat your iron slowly and thoroughly. Make sure it is HOT right through so you are not trying to move squishy outside metal around a harder core. Not really an issue on small stuff but as the section gets bigger its possible to be burning the outside and have a relatively cool and hard core.

  6. Just back from getting hammered.

    We had a brilliant time great company, great food and great information.

    It was just a "bit" of culture shock to go from my little rivet forge to Moony's. I could not even find a set of tongs to hold anything below 1/2"!! At home I reckon 1/2" is getting rather large.......

    Of course thanks and comments are in order:

    • Moony - for hosting the event and for the tips on hammer technique. Boy, it feels strange but I'm sure it will become more natural with practice.
    • Dale - for helping organise the event and working toward its success all weekend.
    • "Little" Jeremy - great to put a face to a name. Strange to think I have virtually chatted with him many times but could walk past him in the street and not know. Strange world we live in. If nothing else, I think I would recognise a Aspen tree now. This great big bloke was punching out some of the most delicate work, aspen leaves, at the event and it was a real pleasure to watch. I really learnt lots from him by just watching.
    • Other faces for names include Longstrider, he still didn't leave that chopper for my kitchen set, even after all my hints. Monstermetal, Ian R and Ratel.
    • One of my mates came down and had never done any forging. One of the blokes there took him under his wing and he proudly displayed a wall hook and gum leaf to his wife and kids yesterday. He may be hooked......
    • The industrial boys are in a world of their own. I did lots of watching and learnt a lot but they don't play with small stuff like I do. Still the techniques are the same, just need applying in a slightly different way. They really love their power hammers.
    • The others all contributed to my blacksmithing knowledge and I thank them. Not by name but just as important. We all learn something from everyone we meet in life and I learnt lots this weekend.
    • Reckon I will be changing from coal to coke now with an electric blower. The lack of white smoke/fumes was a pleasure and the constant fire with the blower made things MUCH easier to use.
    • The coupla furnace was an interesting display. Sure shows why steel was so precious in earlier times.
    • The Rich Hale knife that was raffled was a thing of great beauty. It certainly displayed the combination of forging, finishing and art. It went to one of the apprentices who will really appreciate it for the skill needed to produce an item like that and be suitably proud to be the owner.

    Just a bit stoked at present and wishing I could push on at home tomorrow but work calls.

    Included a couple of pictures for of the 10 station forging table that Moony had set up for us. Fantastic communal feeling when working like that.

    I'll be there again in a flash next year.

    post-4402-092864100 1288561576_thumb.jpg

    post-4402-066142000 1288561585_thumb.jpg

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