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I Forge Iron

Rob Browne

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Posts posted by Rob Browne

  1. Go to a good hardware and get one of each flat bastard, mill and flat file. A half round bastard and mill file. A round/rat tail bastard and mill file. All up seven files and you should be able to take on almost any filing project with that lot. Remember to keep your files clean and covered so they don't bump together. Don't force them into the work, let them do their job steadily and use your strength to guide them not force them. Once the filing is finished then its down to stones and emery paper.

    Remember, practice makes perfect BUT they are talking about a LOT of practice.

  2. Boy, there must be some money in horse shoes to allow tooling up like that. Imagine the overheads and the cost of a different set of dies are used for each size.

    When comparing those shoes produced to the hand forging no wonder I used to modify commercial shoes when I used to shoe horses.

    Cheers

  3. It will work but the cutouts in the side may be a bit too low as you will have to build up the fire to get the necessary depth. I do this in the rivet forge just by filling it with coal and pushing it in to the fire as needed. If this is the case do what I did and weld a couple of strips into the cutout at the correct level once you have used the forge a fewe times. This may be made a bit "worse" if you end up lining for forge with some clay, while it helps shape the base of the fire pot it also raises the fire level.

    The tuyere will work but I find a few bars of rebar welded in rows works better than holes in a plate. I found just holes get clogged too easily.

    The size of your ash dump should not matter to your air volume. Just seal it up and the air only have one way to go. Better too large than too small.

    Consider welding a couple of bits of pipe on one side at the cut out so you can mount a frame for long pieces to lay on while heating.

    All up, a functional forge from bits 'n pieces.

    Cheers

  4. You could use some fire cement to seal it up, especially if you are using a hand cranker. Many often have valves on electric blowers to reduce the air flow so it would not matter if you were losing some air here, just open the valve a bit and you would have plenty of air.

    Basically, it depends on how "neat" you like your forge to look and what type of blower you have hooked up.

    Cheers

  5. If its industrial coke you are using and not breeze (coke from coal in the fire) then I would be lighting it with a small kindling fire. This will give it plenty of time to really get going, then you only have to keep the air up to it.

    Cheers

  6. After the other feedback my comment would be to keep an eye on the location of the rivets. The first one is very close to the edge of the timber handle. Bet it does not cause you any trouble but its weaker and, to my eye, does not look as good.

    Cheers

  7. If you think about it the important thing with anvils is to have LOTS of mass under your hammer. If you have a heavy anvil then it has that mass built in and a tripod base will work for most hand forged work. However, with a relatively light anvil like this one I would be going for as solid a base as you can find as the base is effectively adding mass to your anvil. So a sand filled one or a solid stump is the go in this case.

    Just my two bobs worth.......

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