LOL- That would be interesting.
With the longer heats I'm actually concerned that I might end up looking like bacon...so maybe shorter segments are wise. I like "your assembly line" thoughts too, Frosty
Jeremy, That is a pretty big rounding hammer, maybe I could modify a small sledge. I am currently setting up a 85lb power hammer (2.5"x4" flat dies) but, 1) I'm not 100% sure how I would use it with this job (ideas?), and 2) I think it will finally be together when this job needs to be out the door (though I may be able to delay the customer and speed up the hammer if it would be an advantage).
Good input guys, I will try playing with shorter sections.