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I Forge Iron

HWooldridge

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Posts posted by HWooldridge

  1. As seen in my avatar, there is a 250 lb PW sitting on top of a 300 lb block of concrete.  Works a treat for rebound and doesn't scoot around at all.  I've tried different things and like this setup the best for a permanent stand in the shop.  However, it's not very portable so not so good for demos and such...

  2. The best smokeless coal is found in a gas forge...;)  Heheh.

    Seriously, coke is relatively smokeless - as is anthracite - but both will require an electric blower unless you mix in a little bituminous to help keep it burning.  Some anthracite will work as forge fuel but it tends to clinker and does not swell into a coke button like bituminous does.

    It could be that your fuel merchant carries petroleum coke, which seems to work reasonably well by most reports.  I have a couple hundred pounds of pet-fuel coke and the only complaint I have is that it accumulates moisture and tends to pop when heated.  Best to work it in from the sides to drive off the water before throwing on the fire.

  3. I have several set at different heights but agree with fig. 4 that around my elbow is usually comfortable for most work.  However, lower is good when using a right angle grinder (something this fellow didn't have) and higher is better when doing fine detailed work - such as with needle files.

  4. I liked it a lot - appreciate you taking the time to produce and publish it.  I was concerned the sampling crucible would spill without a spout but you handled it well and you obviously didn't preheat the blade but I wonder if a little warmth from the torch might help it flow against the metal.  I've cast several thousand bullets in my lifetime (primarily lead alloys) and the mold always needs to heat up a bit to prevent a wrinkled surface.  I also wonder whether a person could carve a wax form for odd shapes like finger guards then cast a plaster of Paris form for each side.  Combine the halves and pour the pewter into a more complex shape - you could also cast it large to allow for more room for finishing.  The plaster would probably need to be burnt out in a kiln to remove the water but still might be worth the extra work for complex bolsters.

    I wanted to put pewter on a kukri I made recently but wound up using brass and riveting in place.  After watching your demo, I may well use it on a Bowie that my son wants me to make for him.

    Again - nice work and thanks for the effort.

  5. For forged ironwork, I like to use Oxpho cold blue from Brownells.  Leaves a nice dark finish and relatively safe.  Works best if you sandblast first then spray it on evenly so the entire surface is wet - or completely immerse in a bucket of the solution.  Rinse in clean water and spray with WD40 to remove the moisture.  The piece(s) can be sprayed with clear urethane after they dry completely.

  6. I think IFI needs a Humor Section. Wouldn't it be great to have a place to collect jokes, puns, and stories of funny incidents? Some of you guys are absolutely hilarious. I wonder how many untold jokes there are floating around. What do you think, guys? Or maybe this thread could just be a Humor Thread? Don't think I have any jokes myself, just wanted to hear from you all.

    ​Blacksmiths are grumpy; they have no sense of humor.:lol:

    Blacksmith's shop dog - kick him once and he'll make a bolt for the door...

  7. I have a few old straight razors and have threatened several times to shave with them but I can't get them keen enough with the stones I have at home.  I butcher livestock and wild game so I understand edges but razors are another level of sharp.  Probably should send them out for professional sharpening.

    Your work is exemplary.  Something for all of us to aspire to.

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