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I Forge Iron

Kelly R

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Posts posted by Kelly R

  1. On 9/16/2022 at 3:23 PM, George N. M. said:

    to pick a nit, carbon black ("lamp black") and graphite are not the same thing although they may both work fine as a colorant for a steel finish.  Graphite is a naturally occurring crystalline substance which forms small "platy" bits which is why it is used as a lubricant.  Carbon black is basically soot formed by the incomplete burning of oil, natural gas, or coal.  It is most commonly used as a colorant in things like tires and is available via the internet.

    My day job is a HVAC technician and have been on many service calls where furnaces or fireplaces weren’t burning right and everything sooted up. I’ve cleaned a lot of soot in in my trade but never thought about keeping it. (If I only knew?)

  2. I planned on doing a hardy hot cut but haven’t decided on what shape would work best because I’ve seen it both ways. It would seem easier to cut stock with a straight edge. 
    How wide are they usually?

    As for having a chisel with a blunt end might be what I end up with due to this being the first time I’ve ever heat treated anything. I made about for cuts into cold 3/4” round and the edge hasn’t changed. Finger crossed

    2 hours ago, Frosty said:

    I do, to make sure there isn't any scale on it or it gets driven into the steel leaving permanent marks. At forging heat it doesn't take much brushing if you use a Butcher Block Brush, they have flat high carbon bristles and are really aggressive. 

    Some folk leave a sharp edge on their anvil's far side to scrape the scale off before working it. Others have the brush attached conveniently rather than hold it in their hand. It keeps your hands farther from HOT steel.

    Frosty The Lucky.

    I did purchase and use that type of brush but not on every heat. Which I should start doing. 

  3. Hi everyone. 
    I currently have a cheap 95lbs anvil which is not that hard and receives dings and dents easily. I should be receiving my new 155lbs hardened cast 4140 anvil soon. 
    I’m not sure what should be done to it? I’ve been told it will come with sharp corners and no treatment from corrosion. Just a light coating oil and machined flat surface. 
    I’ll list some specific question, but open to hear any good advice. 

    1) I see that smith will treat there tools some how that gives it a blackened look which looks great but also gives it some protection from corrosion. I’d like to know how this is done?

    2) Dressing (softening) the edges. How and where should this be done?

    3) Do I also dress the hardy hole?

    4) When treating for corrosion. Do you also do the face and horn?

     

  4. My hammer handles are more rounded and I see that yours Frosty have flat sides which probably make it easier to control. With mine, just after I strike, I do find that I need to readjust my grip because of turning in my hand (which is also why I’m gripping tightly). Also as I mentioned I find the handles were too small where my fingers wrapped completely around the handle with my finger tips are pushing into my palm. I’m definitely going to put thicker handles and flatten the side a bit. 

  5. 4 hours ago, ThomasPowers said:

    Now for the "environment" questions: how heavy a hammer were you using and how tightly did you grip it?  Was the face well dressed?  When drawing out did you use the horn or a well rounded peen to speed it up?  Is that a steel anvil and how much does it weigh?  Did you concentrate your work over the sweet spot?

    All items that can help make the job easier; hard to make it better than you did!

    To run through your questions. 
    1. I used a 4lbs. to do most of the moving (choked up on the handle at times to get better control) and a 2.5lbs. trying to make things look smoother. 
    2. I know the grip was too tight. I felt it in my forearm. I feel the handle is too thin for me. I’m going to change that. 
    3. They are professional hammers that I bought but even using the flat (flatter) side it was hard to get thing flat. On the bigger hammer when holding a straight edge on it there’s only about 1” that is actually flat then it begins a bit of radius. The smaller has only a half inch of flat spot. Should there be more flat surface on these?

    4.I did use the horn with the rounding side of the hammer when drawing out the reins. No peen. 
    5. The anvil is a cheap used 100lbs with very little rebound. I have just put an order in for a new 155lbs 4140 hardened anvil. 
    6. I did concentrate over the sweet spot until my arm turned into a spaghetti noodle and had a hard time controlling it. This was my first time doing this so I’m sure my technique needs a lot of work. 

    7 hours ago, Shainarue said:

    Those are great, especially for a first ever anything forge! My first ever anything forge was a flattened end of rebar, lol. My second was an ugly flattened bit of 3/8 round with a curled end. I'm not mentally ready to attempt the tongs, lol

    Thanks. I’ve been mentally ready for a while now. But physically, it’s a task that I wasn’t expecting to be so difficult. You watch guys do them in videos and with only a few strikes they created the bit part and I’m at about 30 hits to get close to their results. 

  6. 5 hours ago, Frosty said:

    Beautiful tongs Kelly, especially for a first! You're going to be giving lessons in no time!

    Frosty The Lucky.

    Thanks Frosty. Lol about giving lessons. I have far too much to learn still. Like hammer control. Sometimes I didn’t know which direction it was going to bounce back at. 

  7. 19 hours ago, Goods said:

    Honestly, pretty amazing for a first forging! Your off to a good start.

    David 

    Thanks David for the advice.
    I read briefly about dressing an anvil but haven’t done anything yet or looked into further. My anvil has sharp corners and apparently that isn’t desirable? Does this have anything to do with cold shuts? The first thing I did when I bought the used anvil was to grind the top smooth and squared off the edges. 

    19 hours ago, JHCC said:

    Very nice job -- and very good photos!

    Thanks! JHCC

  8. If I’ve posted in the incorrect location please let me know where to post. 
    I’m still a newbie with the forging and blacksmithing. 
    I currently have a cheap 100lbs anvil but have just put an order in for a new 155lbs hardened 4140 which is 26” long with a base that is 10x10”. I do have about 20 48” oak 4x4 which I would like to build the base for the anvil. My question is. Is there a standard for dimensions for how far the base should extend from the base? How far out to go towards the horn or the back. I know I don’t want it too deep where I’m having to be reaching over to the anvil. 
    Also, do you guys typically work on both sides of the anvil or is it typical to usually work from just one side?
    looking for suggestions, ideas or role of thumbs which pertain to this topic?

    The two images are screen shots off the web. The first I would think would be unstable. The second is more of what I want to do with storage around for tongs, hammers…….etc. 

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  9. The forge isn’t completed yet but it is functional. But I couldn’t wait to try out forging for the first time. 
    First I need to give credit to all blacksmiths that forge with a hammer, I was wiped out after making these which took about 3 hours (per side). This has only made me more impressed with what can be achieved. Definitely need to work on hammer control.

    I think i wasn't heating the metal enough and i shouldn't have started with 3/4 round bar. Drawing out the reins almost killed me.  After watching more videos of smiths being able to do this in much fewer heats than it took me (1 heat to my 12 I need to do) and the metal seemed to moved so much easier than it did for me.

    While trying to adjust the reins l noticed a small crack which I assume was because i didn't have them hot enough so l had to tack weld it on one of them.

    Any advice, suggestions, point out the good, the bad and the ugly will be appreciated.

     

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