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I Forge Iron

Nakedanvil - Grant Sarver

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Posts posted by Nakedanvil - Grant Sarver


  1. No. A lean environment means there is less fuel than the available oxygen can combine with to burn. In other words after all the fuel has burned there is still free oxygen in the forge, which will oxidize any good other good candidates that it can find. Steel is a good candidate for oxidation. That's where scale comes from.

    A "rich" environment is rich in fuel -- all the oxygen is consumed, and there's still fuel left over.

    Synonyms for "lean" and "rich" are "oxidizing" and "reducing." Lean = oxidizing. Might help you remember.
    Good points Matt! Yeah, we should use oxidizing and reducing (and neutral) rather than rich and lean. Rich and lean describe the combustion while oxidizing and reducing describe their effect.
  2. If you don't know what you want to specialize in, just do everything you're able to. It'll come to you one day. Needs to be something you enjoy AND has enough potential to support you the way you require.

    Grant's #1 rule for success: Start out doing what everyone else is doing. At some point, start doing what no one else is doing.


  3. All,

    If I understand this correctly:

    You can't vary the speed on a single phase motor.

    You can use 115V single phase (in) on 3 phase motors up to 1.5 hp.

    You need 230V (in) for 3 phase 2 hp motors and over.

    Correct?
    Nope! The frequency controls the RPM on any induction motor, number of phases has nothing to do with it.
  4. This fits what I have always understood of "killing" steel



    Background

    During the steel making process, oxygen may become dissolved in the liquid metal. During solidification, the dissolved oxygen can combine with carbon to form carbon monoxide bubbles. The carbon is added to the steel as an alloying element.
    The carbon monoxide bubbles are often trapped in the casting and can act as initiation points for failure.
    How Killed Steels are Produced and Their Advantages

    Formation of the carbon monoxide bubbles can be eliminated through the addition of deoxidising agents such as aluminium, ferrosilicon and manganese. In the case of aluminium, the dissolved oxygen reacts with it to form aluminium oxide (Alumina, Al2O3). The formation of alumina not only prevents the formation of bubbles or porosity, but the tiny particles or inclusions also pin grain boundaries during heat treatment processes, preventing grain growth. Completely deoxidised steel are known as “killed steels”.
    They have a more uniform analysis and are relatively free from ageing. For a given carbon and manganese content, killed steels are usually harder then rimmed steels.
    Disadvantages

    The disadvantage of using killed steels is they often display deep pipe shrinkage.
    Steels That are Typically Killed

    Steel that are generally killed include:
    • Steels with carbon contents greater then 0.25%
    • All forging grades of steel
    • Structural steels with carbon content between 0.15 to 0.25%
    • Some special steel in the lower carbon ranges

    Reference: http://www.azom.com/article.aspx?ArticleID=1697

  5. Merry Christmas 1. Please accept with no obligation, implied or implicit, my best wishes for an environmentally conscious, socially responsible, low stress, non-addictive, gender neutral celebration of the winter solstice holiday, practiced within the most enjoyable traditions of the religious persuasion of your choice, or secular practices of your choice, with respect for the religious/secular persuasions and/or traditions of others, or their choice not to practice religious or secular traditions at all. 2. May you have a fiscally successful, personally fulfilling, and medically uncomplicated recognition of the onset of the generally accepted calendar year 2012, but not without due respect for the calendars of choice of other cultures, and due regard to the race, creed, color , age, physical ability, religious faith, choice of computer platform, or sexual orientation of the recipient. 3. By accepting this greeting, you are accepting the following terms and conditions: a) This greeting is subject to clarification or withdrawal. B) This greeting is freely transferable with no alteration to the original greeting, any alteration to the intended or implied greetings may render the greeting inoperable. c) This greeting implies no promise by the wisher to actually implement any of the wishes for her/himself or others, and is void where prohibited by law, and is revocable at the sole discretion of the wisher. d) This wish is warranted to perform as expected within the usual application of good tidings for a period of one year, or until the issuance of a subsequent holiday greeting, whichever comes first, and warranty is limited to replacement of this wish or issuance of a new wish at the sole discretion of the wisher.
    Don't over-commit yourself there Tim!

  6. My Dad talked with a smith years ago at an event at the Napa County Fairgrounds who was forging Ti tent pegs for a circus (lighter weight). He told Dad that it worked really easy, and liked working with it.
    Yeah, the pieces I've worked forged like butter or not at all. As soon as you got below the forging range it just didn't move. Much easier than steel.
  7. Good to know John. I have not used that brand, I was just looking at prices when someone said $300 - 500.

    Actually the only brand I've personally used is from Automation Direct, their GS-2 series. With no enclosure, 2HP is $250.00.

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