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I Forge Iron

John in Oly, WA

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Posts posted by John in Oly, WA

  1. Well, in the burners we use in forges, there's generally some kind of flared nozzle at the end. The flare slows the flame down and helps keep it attached to the end of the mixing tube. In your burner (or the person who's video you're working from) it looks like you don't exactly want the flame at the end of the mixing tube, so if you were to put a constriction (a ring that constricted the diameter and then did a gradual flaring) inside the mixing tube that would act somewhat like a nozzle flare, you could get the flame to attach there.

  2. 17 hours ago, drewmyrtle said:

    In open air, the flame will literally blow off the burner

    With the size of your mixing tube (shroud), your orifice is essentially in open air. Try smaller diameter mixing tubes, even down to 1" to 1-1/2" diameter, and see what happens to your flame. And avoid galvanized anything near the heated parts of the burner assembly. You can get nasty (toxic) zinc fumes if the galvanized coating starts to vaporize.

    And don't expect your flame to necessarily stay attached to the burner's orifice, but it does need to stay attached to something. Might be the end of the mixing tube, or if you put a constrictor inside your mixing tube, it might be that.

  3. Nice knife Bryson! Nice leather work too. I'm going to have to learn how to do that soon.

    I second Bryson's encouragement Cavpilot. I have a forge press, but for the few pattern welded billets I've done, I always start out with the hammer on the anvil to get the layers to stick. Once they're all welded together well, you're good to go however you proceed from there.

  4. It sounds like you're in a good range. I wouldn't think it would matter 120v or 240v. As long as you have the wattage for the surface area, you should be good. The voltage just means you're using more or less amps to get that wattage - but I'm no electrician or engineer, so I could be completely wrong. Of course, I'm not being much help to find a solution either.

    Do you have any more room in your service panel for a 240v breaker? Not hard to wire another 240v circuit. Then you could try it at 240v if your PID and element are built for it. Or just swap plugs for the different tools and use the existing 240v circuit. You're probably not welding when you're heat treating, so both don't need to be plugged in at the same time.

    Need some more knowledgeable people chiming in. I'm not being much help.

  5. And if you have the patience to save up your nickels and dimes, there's the Cadillac of 2x72 belt grinders - the TW-90 by Travis Wuertz.

    But as Buzzkill mentioned, whatever you find, make it at least 2 hp so it doesn't bog down.

  6. That's a beautiful lamp Gools.

    If I were you, I'd get on the phone and talk to your grampa about everything you can think of to ask him about blacksmithing. You could learn a lot, and I think he'd love to share his knowledge and experience with someone who's genuinely interested in learning, especially his own grandson.

  7. I love to learn new things.

    On my list is to learn to successfully cast brass and bronze for knife hardware using the lost wax (or in this case "lost 3d printer resin") method. I'm in the middle of that. I have a few casts - one with wax was successful, two with 3d printer castable resin not successful. I'm thinking part of the problem is I have the wrong investment; another part is not having the brass melt at a high enough temperature. More attempts this weekend. I've spent the last 3 months learning to get a successful 3D print with the castable resin, so now on to the casting part of that process.

    Another thing then to learn is leatherworking, so I can make knife sheaths.

    And continue my forging, pattern welding, grinding, heat treating, forge building, burner tuning, metallurgy education.

    And on a completely unrelated subject, it's the time of the season to continue learning the craft of canning and pickling.

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