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I Forge Iron

John in Oly, WA

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Posts posted by John in Oly, WA

  1. A friend of mine just bought an anvil and was wondering what kind it was. He said he was told it was pulled out of an excavation on the Alaska highway in Fort Nelson. It looks like it was pulled out of the ground, has some heavy pitting on it. Sure has a sharp point on the horn. He's up in Canada, Vancouver Island. Paid $150 Cdn for it. That's about $112US. He didn't say what the rebound on it was. Any ideas on it? Vulcan?

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  2. I used plaster of paris when I started out. Read somewhere that adding sand to it made it durable enough for casting. It doesn't. Had one plaster of paris mold crack apart while pouring the metal. Good thing I had it all in a large tray of sand, otherwise it would've been hard to contain the disaster. After that, I did my homework and switched to real casting investment.

  3. I second the grinder dust (swarf) problem. On the grinder I built from mostly treadmill parts, I made an intake duct with a filter for the motor. The motor from my treadmill has a flywheel/pulley that has molded in fan blades to pull air through it. I put the duct on the air intakes on the other side of the motor with a filter. Here's a pic of the filter duct. It's ugly, but it works. It's been working for over two years so far.

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  4. Very cool AFB! Fun to experiment with the burners, but I got hypnotized by the flame vortex coming out of the nozzle. Don't know if it was an effective burner, but it looked great looking straight back down the center of the flame and watching the vortex swirl.

    I played with the wax filament on my 3D filament printer. I had to modify the filament feeder so the gear tension could be lightened up. The stock feeder gear spring was too much for the soft wax filament - would crush the filament and cause jamming. The other thing I had to modify was the firmware. It had a low temp limiter for the nozzle heater. The wax filament needs a nozzle temp of about 142C, IIRC, and the printer would only allow it to be set at a minimum of 175C. After those mods, it worked fine printing with the MachinableWax filament.

    On your molds cracking during cool down after burnout. How cool are you letting them get? As I've learned the lost wax(resin/plastic) process, which is just scratching the surface, you bring the mold down to about 900-1100F after the burnout, let it soak at that temp until uniform throughout the mold and then pour the metal with the mold at that temp (along with having a vacuum platform to pull the molten metal into the mold).

    It would be fun to print the blades of your vortex generator as separate pieces with pins down the center, so you could rotate them from lying on the diameter (don't know the proper terminology) to oriented radially(?) and everything in between.

  5. Thanks Brasso. It's been a steep learning curve. Not only the 3D printing, but the lost "resin" casting process as well. Still getting flaws in the cast - inclusions from small pieces of investment breaking off. But it's improving.

  6. I've been doing the 3D printing thing. Printed up funnels and vortex generators for propane forge burners with my filament printer (just a pic of the 3D cad model). Printing knife hardware patterns with my resin printer for casting (blade guards and pins in brass).

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