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I Forge Iron

Don Shears

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Posts posted by Don Shears

  1. Anachronist58 - my best guess is possibly a feed auger for a plastic (or some other type) of extruder mechanism. Think akin to a meat grinder done grand industrial.

     

    Have been lucky lately myself.  Last summer a cousin held a work party to remove the original siding from her circa 1900 farmhouse, I came home with about 10 lbs of square cut wrought iron nails.

     

    The farmer who owns the lands around my home has been letting me recover scrap metal, including wrought iron, from the demolition of a barn near my home. I got permission from the land owner after the demolition started becoming a fiasco.

     

    The Barn went up in two phases, the original and smaller part in the mid to late 1840's and the larger and main part in 1906.  The different folks involved in the demo have either blotched it badly, or had worse help. The first fellow to do the initially planned salvage blotched it badly turning about 70% of the recoverable material into broken pieces. On the main section (from 1906) he removed the braces he could reach from the floor, undercut the posts, and then pulled the structure over (in the wrong direction.) None of the pins were removed from the mortise and tenon joints so the majority of the large lumber pieces were damaged. The land owner ordered him off.

     

    A second fellow took over to clean up and sell what he could salvage. He was doing okay until a visitor to the site didn't  like how things were being done. The visitor hopped into the excavator that was at the site, and in his keen desire to 'help' trashed over 3/4's of the remaining salvageable materials. Very frustrating and depressing to find so much first growth timber, hand hewn turned into splinters at worst, and firewood at best.  Lots of northern jack pine, beech, maple and oak beams and boards, fir purlons for the roof, all dry and relatively sound, trashed.

     

    From the barn I've recovered about 15 pounds of square cut nails, spikes, and hardware (all wrought iron), an assortment of mild steel rods and spikes. Then from some of the concrete work, used as rebar, 60 plus feet of silo hoops (WI), wagon fittings and wheel tyres (WI), other miscellaneous pieces including horse tack (mixed metals), and old farm machinery and vehicle pieces. Plus there's wiring, piping and other metal items that appear as the clean up progresses.

     

    Will take some pictures of the recovered materials to post later.

     

    Don Shears

  2. I downloaded and had a quick look through of THE KENNETH LYNCH TOOL COLLECTION a little while ago (sourced from a posting on The Armour Archive.)

    This style looked familiar, a quick look through again found a similar shaped listing (KL 209m Raising Hammer.) The one in your the pictures is larger then those on the collection list. The largest listed in the Lynch Collection is 1.4 pounds, 5.5 inches long, 1.5 inches wide pean, and 0.75 inches thick at the pean.

    I suspect that this is one of those tool patterns that crosses trades and purposes because it does various jobs so well. As Dogsoldat posted - a bead breaker for tires. I've seen hemostats (surgical clamps) used for holding 2 inch wiring clamps closed while a tech was installing wiring on an aircraft. Did the job and kept the frustration level low.

    Here's a shortcut to the Google Doc's copy of THE LYNCH TOOL COLLECTION that was posted at The Armour Archive:

    https://docs.google.com/file/d/0B_P1cjplazYgVGFRWEZYa3RRQmc/edit?usp=sharing

    Don

  3. John M.: I've never tried electrolytic cleaning - it's a suggestion to seriously think about for this item. If I do that I'll certainly post pictures of the results.

    I'm curious and would appreciate seeing a picture (or more) of that point.

    I'm usually pretty good at picking out wrought iron, and at finding the forge welds.

    I was back at the same scrap yard today and picked up a piece of wrought iron 1/2 inch round by 7 ft. Forge welded eye at one end (very big clue as to the material) and threaded at the other. Corrosion is revealing a very fine grain structure.

    Also stopped at a garage sale on a whim, 3 heavy chisels (1 inch octagonal stock) all about 12 inches long for $3.00.

    Don

  4. I picked up a couple of points for loggers boom poles (similar to pikes.) Used for helping to move logs in booming grounds (gathering logs into rafts), while 'driving' them to the mill, and moving the logs into the mill for processing.

    The two points are now roughly 1/2 inch sq. material, obviously two different styles, and one has a makers mark.

    The threading on the smaller point was cut with commercial dies. The larger points threads were made by twisting the stock.

    The transition between the point and hook on the larger point is quite interesting, but doesn't look like a weld to me.

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    I'd like to try copying these one day as a demonstration piece.

    My apologies, I forgot to post thumbnails.

    Don

  5. NoviceSmith15;

     

    I'm certainly no locksmith, nor an expert on the subject.  As for an introduction on very basic lock theory go to the Anvil fire website select the . Once there scroll down to articles 139, 140, 145, and 149.  These will not make you an expert, but will give you a very good basic knowledge of lock smithing terms and the development of the technology. Many thanks to Jock Dempsey for those articles.  There's also a link elsewhere on the Anvil fire site to an e-book (scanned) copy of Chubb's book on locks (yes, that 'Chubb' family name.)

     

    Don Shears

     

    links removed at insistence of owner of that site

  6. I remember this subject coming up on other websites. The one thing that stuck with me was DON'T use stainless steel as your sacrificial anode. The chromium can form into it's hexavalent variant, a nasty carcinogen, turning your vat or tub into a container of HazMat.  Okay a little over the top, just err on the side of caution for which material you use for the electrode.

  7. Anvil and stand I put together for my son. Since he tends to use mine more, I'm loaning this one to Josh M for classes at his forge.

     

    It started life as a counter weight for a guilotine door (individual panel type door where each panel moves in its' own track.)

     

    85 lb.s or so with a base fab'ed from 2X4's and 1/4 inch plywood.

     

    There's a 2X2 tab welded to the (now) bottom with a 3/4 inch hole in it.  Made a j-bolt from 1/2 inch all-thread which with a large panel washer, nut and lock washer to secure it to the stand.

     

    tn_gallery_5253_11_75858.jpg

     

     

    http://www.iforgeiron.com/gallery/image/36740-anvil/

     

    Don

  8. As Neil Blythin has said above; Home Hardware coal comes from Robb Martin (Thak Ironworks) in Floradale,ON. Check Robb's website "http://www.thak.ca" or specifically for the coal http://www.thak.ca/supply/blacksmithing-coal" If you see yourself going through several hundred lb's of coal in the next year or two it may be worth your while to order directly from Robb. Also consider contacting other 'smiths in your area and combining orders. Crunch the numbers, pros/cons of coal vs gasser forges and make your decision. Best of luck. Don

  9. Like in the U.K. the balisong is banned in Canada.  Considered to be a 'self-propelled' knife which puts it as a prohibited weapon under the Criminal code of Canada.  All the ones I ever saw before the ban was put into effect were very cheap street vendor type trash.

     

    They went through a period of popularity in the 1980's because of their visual presence in various (usually low budget) action films including MAD MAX - BEYOND THE THUNDERDOME.  I recall seeing and reading several articles about balisongs in the knife magazines at that time; often the authors having first seen, then buying theirs in the Phillipines.  Some interesting features with the custom ones -  for example a 7&1/2 inch blade with 4 inch handles. normally carried in a sheath, the 3&1/2 inches of exposed blade functioned as a utility blade. When a longer blade was required, flip the handles to expose full blade length.

  10. According to the book HARVESTS PAST (by Pat and Frances Patterson, photo on page 48) the wooden tray/roller device is a 'butter worker.' Used after churning the cream for butter and the draining of the buttermilk. The butter itself was scooped out of the churn, rinsed with cold water, then "...worked until all possible moisture has been pressed out." (Page 47 of HARVESTS PAST.)

    The rack for pool cues IMO looks right - one of those form follows function things.

    Lee Valley Tools here in Canada still sells a similar version of the glass wasp trap.

    And the rattle/noise maker has been explained (Thomas and Hayden.) I hadn't thought about use as a bird scare, did know about WWI use by Gas Senties in the trenches and during WWII by Air Raid Patrol (ARP) again for gas attack warnings in Great Britain (I still have my Grandma's cap badge somewhere.)

  11. When I had a '91 VW Jetta, I figured out how to put an entire portable set-up into the trunk. 103 lb anvil; hollow stand ( I'd pack tongs, fire tools, tongs and stock inside it for traveling); plastic buckets w/lids for coal and water; portable rivet forge (legs and blower are removeable); and some firebricks in an old metal waste basket. Plus a small tool bag for hammers, files, chisels, etc. Pretty much everything did double duty.

    Some creativity and imagination go a long way with patience.

  12. I have a pair of Strovel brand closed heel clogs that I wear mine a lot for the quick, but sometimes dirty, errands where I'm out of the house and back in within a couple of minutes. Bought them from a farm supply store in Holland while at a family reunion of my in-laws. Very comfortable to wear and great in damp/wet/cold locations (barn, backyard, kitchen, cellar, etc.) Unfortuately they have molded rubber soles so I don't wear them for 'hot' work - no need for the smell of burning rubber. Also no steel toe guards.

  13. LizT - I used a rivet forge often, and for longer pieces (~ 4 foot) I'd use a 'blacksmiths helper.' Basically an adjustible support stand (they're usually tripod based) for the cold end of the longer work piece(s). Meant that I could work multiple long pieces. Nor was I trapped holding the end of a a single long piece, to keep it from falling out of the fire.

    The method of using firebricks to build up fire depth gives a little (better then none) flexibility to match fire size to the work piece (see Thomas' comment above.) As a cautionary, if your operating either portable or doing a demo away from home, plan extra time into your pack up schedule to allow the bricks to cool some. I'd the experience of being rushed (museum closing) so I quickly dunked the bricks into a bucket of water, then put them into an old metal waste basket. Put the basket in the car trunk and finished packing. When I started driving home my car smelt like a coal fired sauna!

  14. Was down to the local scrap yead yesterday. Took down some scrap material and came back with a Benzo-matic torch kit/case with multiple extraparts; mild steel stock (3/8" round and 1" by 3/16" bar); a double handful of mechanics sockets, 5 lb axe head; a couple of wrenches; and a vernier caliper. Left behind 4 and 8 lb sledge hammer heads; a couple of 24" carpenders crosscut saws; and a 50lb nail box full of 3/4" bolts (mixed types.)

  15. I have to second the info John has put down above. The shorter horn is more the style of an Attwood (yet another of dozens of English manufacturers.) Peter Wright and Mousehole (AKA Armitage) tended to have longer horns in relation to body size.

    Not knowing where you are in Canada, I can't really make a guess at an auction price. The southern Ontario region is anvil rich. While on Vancouver Island anvils are rare. Over the years prices have gone up for various reasons (inflation, not just e-bay!) from so estimate $3/lb and adjust from there depending on condition, size, and unfortunately the local market.

    Also I suggest you go to anvilfire.com, and read the "Getting Started In Blacksmithing" pages; there's a lot of good advice and info about anvils on those pages. I go back my self every few months and reread to refresh my mind.

    And lastly (here's the shameless plug) - I've got an anvil listed for sale in the 'tailgating section ' here.

    Good luck.

    Don

  16. Forgemaster - until you commented about it I hadn't noticed the dies being 90 degrees out.

    Also I checked Google Earth Streetview, if you follow the Trans-Canada highway through Massey you'll see the hammer on the northern side of the street. At the time I took the pictures, I thought it was a touch ironic/ bit of kismit to find the hammer there.

    Don

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