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I Forge Iron

Sam Falzone

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Posts posted by Sam Falzone


  1. I usually use my hot cuts as forged. No further heat treating necessary. Just keep it cool by either lifting it out of the hot work and let it briefly air cool or quench it quickly after a few blows. Don't try and plow through your material all at once.


    Thanks Brian.

    Though I still need to learn how to temper and heat treat and normalize, etc.
    I would love to see these skills as video tutorials (HINT: any videographers listening ??? ... just sayin' ...)
    Cheers.
    sam
  2. Hi gang.
    Can a cold chisel be re-profiled into a hot cut chisel? huh.gif
    That's what I did to an old 1" cold chisel I had and I was wondering if it would work.
    I haven't had a chance to try it yet, but I figured I would ask around first.
    What better place than here?
    So ... will it work?
    Sam


  3. Yep, looks like a "dump-gate" out of an old furnace. The one's I've seen were two-piece, more than likely there was another one with a similar gear arrangement that meshed - Turn one handle and they both opened up to dump clinker/ash into the ash bin. It's all cast iron so not really forge material but it's a great shape - might be fun to try and integrate it into something else.

    I've got the remains of one that was from a coal furnace and it acted as a "grinder" for clinker. The parts are on a shelf in my storage area - I'll post some pics.


    Let us know if you come up with any neat ideas!



    I was just thinking, looking at it, that if you mounted it standing by your porch door, it would make a neat boot-scraper.
    Just an idea.

    sam
  4. Over the holidays there was a rather lengthy thread about crucifiction nails, so I figured there might be some interest in this archaeology article I got today - has a pretty good photo of an actual nail instead of the grainy black and white photos or sketches you usually get.

    Nail from Christs crucifixion found?

    Sam

    The above link sets off the virus protection and the link was removed. The nail was about 4 inches long.

  5. My main forge space is a small corner of my classroom (fortunately my classroom is the school shop). Came equipted with a small Wayne gas forge, anvil and some tools. Small but just the right size for what I do.

    My travel forge is somewhat more "airy". I like using this one alot.

    Plans are to eventually turn my backyard shed into my home smithy - sometime down the line.

    Sam

    post-4558-12662847982839_thumb.jpg

    post-4558-12662848531066_thumb.jpg


  6. Hot rolled mild steel it's much cheaper and your chisel should be hard enough that mild steel should not dull it. Softer backing plates can cause burrs on the back of what you are cutting.



    I'm with John.
    I use a 3/8" mild steel plate and it works just fine.
    If it's going to be a sacrificial cutting surface, then cheapest makes more sense to me.
    Not to mention that mild steel is easier to get a hold of that brass in the same thickness (at least for me - your mileage may vary wink.gif)

    Sam
  7. Hi folks,
    Finished my latest silver project on Monday.
    It's my version of the Hesselbjerg amulet which was unearthed in 1970 and is currently in the collection of the Moesgaard Museum, in Denmark (see attachment). The fire steel is slightly different and I added some stamping to the Thor's hammer. I also made the ring out of a thin strip of sheet silver because I didn't have any silver wire at the time.
    It took me around 2 hours to make.
    Hope you like it.

    Sam


    post-4558-12646417155145_thumb.jpgpost-4558-12646417222832_thumb.jpgpost-4558-12646421044437_thumb.jpg

  8. Yeah ... I've seen those youtube videos before ... and been informed about the historical significance behind anvil shooting ... I still don't get it.

    Breaks my poor tender heart to see something like that happen to a poor defenceless anvil.

    Maybe we could start up an Anvil Rescue Shelter and Rehabilitation Center.

    We could start our own chapter of PETA - People for the Ethical Treatment of Anvils.

    We could have bumper stickers and t-shirts that say "Friends don't let friends blow up Anvils ... there's gotta be some other useless junk you could blow up !!!" ...

    Join me brothers and sisters, together we can save the endangered wild anvil ...

    ... ummm ... errr ...

    ... sorry ... gotta bit carried away there ... back to my quiet corner ...

    Sam

  9. Just to let the IFI team know, I've been having problems attaching .jpgs to posts today.
    Is this a glitch yet to be ironed out or am I doing something wrong?
    Is anyone else having problems attaching images?
    Thanks for all your work team - the site looks great.
    Sam

  10. Hi everyone.
    First off, thanks to the IFI team for the upgrades made to the site ... looks great.
    Also, one of the new features allows me to do something I asked about a few months ago, and that is to change my ID name.
    I changed my ID from Aeneas (which is my SCA persona) to my legal name Sam Falzone. So just thought I would let people know about that in case anyone was looking to get a hold of or looking for an old post from "Aeneas".
    Happy New Year all.
    Sam

  11. Seasons Greetings everyone. Hope everyone had a great Christmas and a happy healthy and prosperous New Year to come.
    Hot off the OABA website are the meeting dates for January and February.

    January
    Saturday January 16
    Bob and Shirley Young
    285 Brant Rd 22
    Ancaster.

    They are south of Hwy 403 between Hamilton and Brantford.
    It is easiest to take the "Copetown" cut-off from the 403.
    From the cut-off follow Trinity Rd for approximately 8km even when the name changes to Sawmill Rd at a sharp curve and then Brant Rd 22 is about 2km further - the next road to the right.
    Their place is about 1km on the right.
    After the cut-off follow the "Grand River Dinner Cruises" signs as the "Boat Farm" is a couple of kilometres past their place.



    FEBRUARY
    Saturday February 13
    Waldie's Blacksmith Shop
    Milton, ON.

    Waldie’s is located at ...
    16 James Street
    Milton, Ontario.
    (905) 875-4156.
    www.miltonhistoricalsociety.ca

    Directions:
    Travel along Hwy. 401 and take the RR-25 exit (exit #320) towards Milton. Turn right onto Hwy. 25 which will eventually turn into Martin St. Turn right onto Mill Street, then Left onto James Street.


    AND

    Mark this down in your calendars boys and girls,
    CanIron VIII will be in Fergus Ontario in 2011.
    July 28 to August 1

    Cheers.
    Sam

  12. My silver class has 2 rolling mills - very convenient. :)
    I don't know how I'll do this at home when my class is done (rolling mills are really expensive). I'll probably try torch annealling and hammering the silver flat, and then repeating the process as needed since silver will work-harden. That's as old-school as it gets :D
    Sam

  13. I decided to make Norse inspired jewellery for my silver course this time around. I bought some pin punches and made some stamps. I made my first bracelet on Monday. I actually made my own sheet for it too - I puddled scrap silver and annealled and rolled it repeatedly until I had a dead-soft strip. I still have to tumble it with steel shot to work harden it again (it's REALLY soft). I think my next pieces will be thicker - this one is a bit too thin for my liking, but my wife likes it. :)
    Sam

    18613.attach

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  14. It's actually not even a cold shut - it's just a thin fold-over from a bad hit. Thanks for the advice though. BTW I've been meaning to come out and visit your shop sometime since you're so close to my house. Between schoolwork, classes and everything else, I'm hoping sometime before the holidays. Maybe I'll come buy myself a small swage block for christmas :D
    Sam

  15. Jamie from Polarbear Forge makes them.
    He supplies them to Dan from Irontree Forge and I bought them from him at an SCA event (Called Pennsic) 2 years ago. Jamie also makes bolt tong blanks too (I bought 2 pairs this year). He's on the forum so look him up. They're nice to work with, I'm looking forward to playing with the others.
    Sam

  16. Forged my first set of tongs today ... kinda ... :)
    I bought 5 sets of tong blanks 2 years ago. After inheriting 40 pairs of old tongs, I didn't know what to do with the blanks. Then I had the brainstorm of forging them to look like Norse-style tongs for my re-enacting kit. That's what I made today - and while I didnt make it from scratch, the modifications were a lot of work. I like the way they turned out - not fabulour repros, but I still like em.
    Sam

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  17. The picture below is a box-style forge I made for my Norse reenactment group. It runns on charcoal and is a side-blast. I want to cover over the firebrick and line the inside of the firepot - raise the floor of the pot by 1 - 1.5 inches. What kind of refractory cement would work best? I want something durable that won't crack or flake off. Any suggestions?

    :confused: :confused: :confused:

    Hmmm ... seems like I still can't load thumbnails. The forge is a simple plank box that is lined with 2 layers of soft firebrick. The firebox is 12"x12"x4" deep. Hope that helps.
    Sam

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