First; spend months online going over just about every article and picture of power hammers. (note) Using translation programs for the non-english sites will just confuse you.... just look at the pretty pictures.
Second; spend a couple of weeks designing and drawing with exact dimentions the hammer you have decided to build. (note) when you go to the metal supplier to purchase this list it gets torn up in horror, and you imediately drive to the scrap yard and load up approx 500# of assorted parts @ .10 a #
Third; decide that cutting any of this metal will need more than a 14" chop saw or a 4.5" grinder with a thin cut blade...result-one 5" swivel head horizontal bandsaw (note) although tool accumilation is good ....it would have been cheaper to buy the metal from the first supplier
Forth; say to ^*@% with it and start winging it
ah to heck with the numbers
some pics of the build so far... I have no idea what the axle came off but the domed flange area works well to bolt it down:)
the spline end cut off will come in useful sometime I'm sure...I will update this post as I go, that way someone can hopefully learn from my mistakes.