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I Forge Iron

Dan C

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Posts posted by Dan C

  1. I'm amazed at the individual contributions that have been made to this site.  Initially I'm sure I was one of the ones asking many of the same old tired questions until I became more adept at finding the answers that are already here.  Reading thru IFI on similar topics, such as this one opened my eyes to effectively searching the forum.  When on occasions I was told to check xxz section as it'd already been answered I appreciated that response as well, promising myself I'd search harder next time. 

     

    Thank you for everyone's time that contributes to this forum. 

  2. I used a dual top one with a 4"hole and the lid with a larger hole  rotate untill the fit and the tec screw!

    Is the dual top similar in function to the ventilation pipe that was seen in the 2nd video, which was added to prevent buildup of excess wood gas and allow steam to escape?  Is the inner lid smaller to fit the inner drum, then the outer lid with the larger hole clamped shut on the outer drum with both lids screwed together?  That then forces any escaping gases to go thru the larger hold which is then sealed later by covering w/ sand?

  3. more pics. Cut 1" and base off inner drum  & a 6" strip out off the side, roll with overlap and tack on one side, notch top lip to suit.

    cut new base out of 1/4" plate , cut out 6" hole and make some holes to suit flange. fit one drum inside the other and ram/press fibreglass into the 2" gap.

    Hi Ian,

     

    I had some questions about your retort.  On the step above it would seem the outer drum keeps it's base though also has a 6" hole to accomodate the pipe and flange.  For the fabricated inner drum you welded 1/4" plate to it and this is bolted to both the flange and the outer drum?  Would something like this work also with a 55 and 30 gallon steel drums? 

     

    What do you mean by "notch top lip to suit"?

     

    Dan

  4. To me it's good to hear that not all American kids grow up coddled.  As a kid my dad beat into our heads firearm safety and how to respect tools.  Anytime he shot a deer he made a point of showing us the entry and then the exit wound to make sure we knew the damage a high powered rifle could do.  I was allowed to use pretty much whatever tool the job needed, though I'm sure he was keeping an eye on us.  I wasn't so much concerned with hurting myself back then as I was disappointing him and then not being allowed to use something.  Probably safe to say my kids are the only ones in the neighborhood that know how to stick weld and have worked hot steel in a forge (though not my 7 yo).

  5. Welcome Skylar!  I grew up in Austin, TX near Shoal Creek.  As kids we'd dig for shark's teeth and later right were we'd dig a plesiosaur was discovered.  Funny we'd walked all over it and never recognized it for what it was. 

     

    http://missionmortgage.com/shoal-creek-plesiosaur-an-austin-gem

     

    Thomas I'd like to see pics of the rock hammer as well.  From time to time I take my kids to the same spots I used to dig and teach them how to look for fossils.

  6. I tried doing this method yesterday using a 55 and a 16 as the retort. 

     

    http://www.holon.se/folke/carbon/simplechar/simplechar.shtml

     

    The result was mostly uncharred wood and hardly any charcoal, even after burning for probably 2 hrs, I'm assuming without the lid and stovepipe to heat & draw properly, the gases in the wood inside the retort never ignited.  Maybe it works for smaller materials, but for a decent amount of charcoal for forging I'm putting it down as a failure.  I will get another 55 gallon drum to follow the steps outlined here instead.  Initially the plan was to make it as described in this thread, but found the lid that I had wouldn't fit so decided to give this a try. 

  7. Until you can find a decent anvil I'd use whatever heavy piece of steel you can get.  This piece of RR track was my initial setup and served well for 5-6 months until I could find & afford a london pattern PW.  I still find use it occasionally for the edges.

     

    post-34362-0-11496300-1380295983_thumb.j

     

    I tried searching the Ames, IA craig's list to look for listings, didn't see any local, but there were some listed in the surrounding area that might work.  One had a broken heel, but if it was close I'd grab it, clean it up, use it for now and try to sell for a profit when something else comes along.

  8. I think the 16 and 55 would work, but yield would be less.  Ian posted his retort which is 2 - 44 gallon drums.  I may ping him directly as I don't follow everything he did, though reading & rereading it right now hoping it will make more sense.  Like you say, cutting a 55 down maybe a better option, and it looks like his setup is more neighborhood friendly which is going to be a concern.

     

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