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I Forge Iron

J. Bennett

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Posts posted by J. Bennett

  1. Hello.
    I'm looking for a home, surface nitriding technique, if that is possible. It's more for a durable surface coloring system, than a hardening scenario.
    I know they do that for high end plumbing fixtures and such, but in a million dollar vapor deposit chamber.
    Any cool ideas out there? Thanks.

  2. you should Post pics of it here so we could see how bad it is. It cant be that bad. Remember youl need to harden the whole surface afterwards because your plate will probably be normalized and way softer than the original face. Your undertaking is out of reach for alot of people i hope you get all the information you need before even thinking about it.

    Those are good points!
    I chose 4340 because even in it's annealed state, it's quite stiff. Heck, even at forging temps, it's quite stiff.:D

    As for the information, I'm going on something like my 275th pound of thermite over the years. Lots of trial and almost as much error.:D;) An occasional success, here, and there. I do , finally, have the refractory down though. Took awhile....
  3. Bennett, I hope you dont destroy the anvil! It would be a shame:(

    Good luck


    Thanks.
    Yeah, me too.:D That's my favorite anvil. Going to use 4340 sheet. 1" thick.
    I got the refractory down to use for the form. Should take about an 8 pound charge, to produce a 4 pound weld. I can always do 2 runs, if there isn't enough.
  4. ...........

    Now if you want to experiment with your own alloying look into thermite experiments done by a fellow and posted over at the bladesmith's cafe at swordforum.com. Of course you have little control on uptake in such experiments. And thermite does not play nice, any mistakes and you will be on the evening news and the FBI's "list".


    That's true.:D I heard someone say once; "You need the right combination brains and brass when messing with large thermite charges. Too much of one and not the other, will inevitably get you in some form of trouble".
    :D
    Welcome, BTW. Don't be afraid to ask the bold questions and try new stuff.
  5. Well, nice to see you here. I post on Don's site as R.K. Nichols. We have conversed on Don's site.

    Nice.
    I like this site, although I mostly lurk here.
    Lots of good stuff in the archives. The alchemy and formulas, is right up my alley, so to speak.

    A little off topic, but someone said you can't throw a dirt clod in Oregon without hitting a smith.;)
    We need a giant hammer-in here. I'd volunteer, but I only have an acre.
  6. Machining is a great profession that includes a lot of self satisfaction as one of its rewards. Anything and everything (not made by God) has machinist(s) fingerprints all over it.

    On the downside (and not trying to change your professional dreams), prepare yourself mentally and financially for possible employer layoffs, down sizings, plant closures, labor strikes, etc. These have been a way-of-life for me many times since the early 1970's. It seems like no employer, product line, job location, etc. is immune to any of these then or now.

    In 1984 I opened my own machining job shop for a more stable form of job security. Little did I know then that personal health issues would eventually plague that income source too.


    Yeah, buddy.

    Try and not limit your skills to just CNC. You may like programming better, so study machining language. Know how to do complicated set ups, by hand. You may like tool design/fabrication better.

    My experiences, is that the term "cnc operator", tends to be mass production, the same part, day after day.

    I have a machinist degree, but I took extra classes to upgrade to engineering. Opened a lot more doors. Worked as an engineering aid, (fancy draftsman), when the economy was laying off machinists. Gave me more options. Good luck, Jerry
  7. The same store that sells Bon Ami sells 20 Mule Team Borax which is excellent flux.


    Yep.
    I was just wondering if the feldspar and calcium carbonate would be good together in the reduction of iron ore. Feldspar can be very aggressive, (a good thing at times). The idea as a welding flux was just extra.
  8. Bon Ami, the cleanser found in many kitchens. It sounds like it could be a flux/reducing agent for smelting, melting and maybe welding.
    The ingredients are simple. sodium carbonate, calcium carbonate and feldspar, with a bit of organic detergent.
    I was wondering if you could heat it up to burn off the soap, and use it as described??
    Thoughts?

  9. @Jerry: I don't live far from Newberg/Dundee (25 minutes). I'd be cool to see his operation. It's probably modern, but it would be useful nonetheless I'm sure.

    @Niel: Robert was telling me about that. Its a bit of a long haul but it sounds interesting. We'll have to see.


    I know he had guys flown Over from France. So not sure how modern. Probably 50/50 I would guess.
  10. There is Blade west in Portland, in September. Nice little show.
    If you are studying cooperege, do you live near Newberg/Dundee? I have a friend and neighbor, who owns a winery, and I think he has a cooperege, but not sure. Got a nice flat bed of oak stave scraps a while back.:D Makes nice charcoal.

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