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I Forge Iron

bipolarandy

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Posts posted by bipolarandy

  1. Valentin, I have seen a power hammer die kinda like that before, it was made for nail making, you would draw the nail out on the flat part, and then put it into a header and the end of the nail would stick down in the hole in the die wile you forged the head. Maybe it was used for something like that??

  2. That gave me about 640 layers( give or take ), I know iv lost alot of steel due to very oxidizing gas forge Iv been making this in.

    Then I forged that billet out into a bar about 1/4" by 1" wide and about a foot long.

    bar.jpg

    And scrolled it up into a jelly roll

    jelly-roll1.jpg

    jelly-roll2.jpg

    I did the jelly roll because I thought it was a neato idea, and id never done one before.

    Now im going to start forging that into a flat bar that will become the blade.
    Its quite apparent how much metal iv lost during the forging. I started with billet almost twice the size of that.

    -Andrei

    1548.attach

    1549.attach

    1550.attach

  3. I thought id share some photos of the Damascus iv been working on for a few weeks.
    Usually I forget to take photos of the stuff im working on as i make it, but I remembered to on this one.

    I started out with one large diamond file, and a piece of 1045 that i drew out to the same dimensions. I cut those up, stacked them together and got a billet 8 layers thick.
    Then I drew that out, and cut it into 8 pieces and re-stacked and welded it.

    stacked-billet.jpg

    welding1.jpg

    I did it this way to save my self the many folding and welding operations, And as long as you have use of a power hammer : ), i think its the way to go.
    Now my billet has 64 layers, I forged it out again and cut it into 10 pieces and welded it back together.

    welding2.jpg


    billet1.jpg

    -Andrei

    1544.attach

    1545.attach

    1546.attach

    1547.attach

  4. talkin about knives from files.
    Does any body know the actual alloy of any of these old files, like Black Diamonds or Nicholsons. I'v heard alot that they are close to 1095 and W1, but i'd like to know how much carbon is really in em.

    -Andrei

  5. sorry but your wrong beuler, i'v seen a smith up in Canada named Lloyd Johnson forge weld a barrel from flat stock. and to tell ya the truth, it didn't seen all that complex, or hard.


    Its just forging a bar into a rough pipe shape and welding the seem as you go along.
    As long as you have the time(it did take a wile) and the tools, swages and a mandrel...
    im sure anyone that was good at forge welding could do it.

    Now, the hard part comes later when you want to make that pipe into a barrel , then you have to bore and rifle it. and thread one end for a breach cap, and then shape the outside so its round or hex, or octagon, and polish it all smooth......

    It was said that the old colonial blacksmiths could make a rifle barrle from start to finish in one week, and they had to forge their's from a 50lb block of iron, not flat stock....


    -Andrei

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