Hi guys, so I got a request in my intro thread to post some pictures of the first knives my wife and I forged during a 2 day basic knife smithing class. Fair enough, I like pictures as well.
First, this is my wife, Melanie aka "The Powerhammer of Doom™".
As you can imagine, her foes flee before her and she gets very annoyed by the lamenting of their women. Behind her is the 2 burner propane forge that we used. The set up looks rickety, but was stable. On the lower right you can see the pan with the semi solid Goddard goop. Also behind her are the leaf springs off of a Toyota Landcruiser. They were donated after it got a coil over swap in preparation for a Cape to Cairo run. I'm fairly certain they are 5160.
Next up are she and I hammering out the blanks. With 20/20 hind sight, and some research, I don't think they were the best hammer selections. But then again, what's the point of jumping in feet first if you aren't willing to make some mistakes?
Here we are doing some flattening. I would think that with time and practice we won't need to do this set. But being on a schedule means when things started to move radically in a bent direction, flattening was the most efficient.
The forged blades after a goop quench, but before tempering. you can just make out the marks of the file test to ensure they actually hardened. That was day one. Over night they were tempered at 180°C in 3 cycles. The next day was pretty much entirely dedicated to the grinding, shaping, and polishing of the blades; making of the handles and sheaths. Turned out that second day was significantly longer and more tiring then the forging day. Edit: I added a picture of my blade after the scale was brushed off, overlaying the sketch we had to make before beginning.
Here is us grinding away on a rather sketchy looking belt grinder. For some reason abrasives moving at high speed instill more...concern...then metal at high temperatures. Am I alone in this?
And last but not least, the finished products:
On the left is her knife. She opted for a flatter blade profile; a brass guard, formica spacer, and an local olive wood handle. I chose what I thought would be a more useful profile in the kitchen. It has a belly to it, but I think I'll be refining my ideas in this area. I use a brass guard, giraffe bone and leather spacer with a local pepper wood handle. Both are, for the first time forge, rather pretty knives.
Looking back thoughts:
1. We had to think about and draw out the blade profiles first. This was a great idea. The thought of banging away freehand with no vision or goal would have been very frustrating.
2. The hammers we picked out of the pile weren't ideal. We both went too heavy and the face profile of mine left heavy dings that you can see on the blade. I should have listened. I will be buying my own hammer and will spend some time getting it tuned. I think a lighter hammer with a more smooth profile would take a bit longer to forge with, but will save me time later in grinding.
3. I think it would be more efficient to forge 2-3 blades of similar profile at a time. Granted this was the first attempt (with instruction no less), but the repetition and focus was frequently broken by having to wait for the blank to heat. I might be crazy, but the rhythm of hammering and the thought process of where to strike was similar to the focus I find in photography and cooking. Breaking that can be jarring.
4. The blades themselves are too thick. The taper isn't as graceful as I had envisioned. I use a laminated Japanese chef knife and compared to it, these knives can be driven through a steel helmet with no problem. Useful in only a limited number of scenarios. But, I also know that that will come in time.
This has been on my mind since 2000. For 11 years I have been reading, thinking, scheming and planning. But the timing was never right or we were simply in the wrong place. My wife finally pushed me and it was the best 2 days of the last decade. I was on a week long high, seriously. The downside is knowing I wasted 11 years by giving myself excuses. If you are reading this, and are thinking about it; do it. Do it now. Take the leap.
Lastly, I want to thank Hylton Rutherford of the Rutherford Forges for sharing his home, forge and knowledge with us. We laughed a lot and had a great time. I know the feeling of openness, laughter and camaraderie that I want to feel in my forge is what we felt in his.
Matthias
Edit: I want to apologize about the quality of the forge pictures. Not knowing what to expect in terms of dust and shrapnel, I took the P&S camera. The files it gives are....mediocre. The last 2 are by far nicer, and next time I'll make a point of getting better images.