Jump to content
I Forge Iron

MG-42

Members
  • Posts

    42
  • Joined

  • Last visited

Posts posted by MG-42

  1. This is a run down on building my forging hammer and my neighbors forging hammer. Not much was bought for this project, most came from our scrap piles.

    Cutting the steel for the anvil.

    IMG_0013s.jpg.f1dc713f461e2912bbceb2245bd01166.jpg

    Cutting the steel for the column.

    IMG_0019a.thumb.jpg.3923a19f731563c6f580d3a5c34f18d4.jpg

    The anvil columns welded to the bases.

    IMG_0031a.thumb.jpg.9f842e89967e045787d95eac130c9ff9.jpg

    My beautiful and charming life long love helping me out.

    IMG_0036s.thumb.jpg.2bb59b51c5521a8b8c5809f64fce7b4a.jpg

    IMG_0201s.thumb.jpg.0482e100a6b8960b76d6f765fd390d2d.jpg

    IMG_0202s.thumb.jpg.83da91b1a723c63f5c4a084af1be36fe.jpg

    Supports for the anvil and column.

    IMG_0203s.thumb.jpg.ba973d754b40df2dd4d2d1fb42329e98.jpg

    Basic hammer platform welded up.

    IMG_0203a.thumb.jpg.6cf45ab414799780009bc132f9126d6c.jpg

    You can see the pillow bearings and spring attachment

    IMG_0205a.thumb.jpg.5aadabe0a9d34b391e402b41d5ec9c26.jpgY

    Cutting the steel for the hammer.

    IMG_0023s.jpg.ef95e0091e22bac01fc7ec669cd908f8.jpg

     

    IMG_0207a.thumb.jpg.cacefac90beac130ac1299121610ad7c.jpg

    A close up of the off set wheel. This was a cut off from a flat plate.

    DSC_6115s.thumb.jpg.8a1afee2d9c45c6cd76bf6c3e14205b6.jpg

    a quick shot of the hammer control motor peddle.

    DSC_6121s.thumb.jpg.6af88cce439f3943d0ddf5248fea7f37.jpg

    A number of pictures of the hammer

    IMG_0208a.thumb.jpg.d20f2dc00c163936bdbbba091038491a.jpg

    The bearing surface area machined

    IMG_0209a.thumb.jpg.ed360b72dcef7fd850a08f2caea58c20.jpg

    IMG_0212a.thumb.jpg.dbe157cb2081aabd47c331929d40529c.jpg

    Main column support

    IMG_0213a.thumb.jpg.6c611d2c9cbed782dd44a51d71b506fd.jpg

    IMG_0215s.thumb.jpg.06cd32aad4b818a587ac4fc85f316d2e.jpg

    DSC_6116s.thumb.jpg.d4c429284a76e48ee8566b2c66a3f295.jpg

    DSC_6124s.thumb.jpg.ca94da602ea13ba897f6d9ebbb2c17e6.jpg

     

    I have a video of it in operation coming soon.

    IMG_0015s.jpg

  2. I have started gathering materials for this build. Currently I am trying to do this project with what is available in my scrap pile. I have cut and ground the up-right pieces and the base for the roller

    2s.jpg.b103723ec7d17e2b05bb682b9ad70429.jpg

    After cutting, grinding and milling this is what they now look like.

    IMG_3995s.thumb.jpg.1c6589bba6ff3f59f990e7a55f5da888.jpg

    After looking through my shop I actually found a 40 to 1 reducer.

    IMG_3951s.thumb.jpg.a9195915bda9df88786ad3c0cd969ac1.jpg

    In the bearing cabinet I came across a set on 1 1/4 inch bearing that will work for the main roller.

    IMG_3991s.thumb.jpg.5afdfa3f5a2c5ad0e43dfcfc7285db9a.jpg

    I also hit the neighbors supply of junk and he had a set of Harley sprockets and I had the chain to go with them.

    IMG_3994s.thumb.jpg.484110ee17b05321c2a65fbe17761cf2.jpg

    I am not sure if I need this extra reduction or not.

    In the scrap pile was also the material for the base. On the saw and being cut to size.

    IMG_3960s.thumb.jpg.570b1acde7853fa0afbef9adfbdd9181.jpg

    IMG_3953s.thumb.jpg.50f475692fd262e58bce239fe9d8d1ac.jpg

    going to the motor storage area I found a 5hp 3 phase motor.

    IMG_4073s.thumb.jpg.ccbe5ad105a206d4318349f7cc10296b.jpg

    IMG_4074s.thumb.jpg.84ab581a35ad64f862b8b85ce7a5d18e.jpg

     The funny thing is that I just got a call from a friend that had a 7.5 hp rated VFD.

    I think that I am on the way now.

  3. I am currently working on a Hugh McDonald hot meta l roller. With that said my neighbor gave me this today.IMG_3945s.thumb.jpg.ee5376aebe54c4d411085e79a0efa962.jpg

    IMG_3946s.thumb.jpg.3d009fd6521d34cac9eeff2f80a7fc02.jpg

    IMG_3947s.thumb.jpg.6acc058a770d5ef985dd1747609352c7.jpg

    IMG_3948s.thumb.jpg.872879522d72a2dceaf1c5b9735d48a1.jpg

    IMG_3949s.thumb.jpg.20f715118819beff2e462e257e59d6eb.jpg

    Now if you are wondering what it is then let me do away with the mystery. It is a home made horse walker. Just look at the pully wheel and chain and sprockets. This is the missing link to my hot metal roller. 

  4. I have looked at all the posts on this forum concerning the Hugh McDonald rolling mill and most of the pictures have disappeared. I was hoping to start a new thread with the possibility of chatting with people that have built one to ask questions and see pictures. I have Mr. McDonald's book and have been going over it. I will soon be doing a solid model of his design.

  5. Early this summer my wife started a project of organizing all my scrap metal. This was accomplished for 2 reasons. First to clean up all the piles of metal around the property and second to minimize buying material that we already had. It also had a third unexpected accomplishment and that is for me to complete and finish more projects. Here are a few pictures and a video of the yard.DSC_6952s.thumb.jpg.d31dddfa44e9faf0c8d63a6525e167e9.jpg

    DSC_6953s.thumb.jpg.c69c65a9a25cea4a7b2b4f2e6c5940c9.jpg

    DSC_6955s.thumb.jpg.87a5293e0ab4f56f29a60fbbca7932a4.jpg

    DSC_6956s.thumb.jpg.b1f4caedadc8741ab3770b52825fe2b3.jpg

    You can see the video here.

     

  6. This is kind of it followed me home and then I built something with it post. I am not sure if it should go here or else where..

    The story starts with the old lathe I found if an empty lot.IMG_0019s.thumb.jpg.9de3cbd470561ee36e114653daf296b7.jpg

    The lathe was way past it's life so I took anything of value off of it and scrapped the rest. This is where the stand came from.

    IMG_3069s.thumb.jpg.0a425c13df982eb257919159f98bab26.jpg

    A could of more holes were drilled.

    IMG_3077s.thumb.jpg.c03d150e16515dccc9199d0bdcf5c4f9.jpg

     

    Then a plate from the hydraulic forging press that was cut out of the center was cut to size.

    IMG_3063s.thumb.jpg.8a27e049a2bf57f357835588aaee5034.jpg

    combining with the old steel plate from the hydraulic power pack. It was machined to the fly press requirements.

    IMG_2980s.thumb.jpg.d741a465c19700bd3bb29b9add89e205.jpg

     

    IMG_2979s.thumb.jpg.4a60e015f91e3702248c072715d4c73f.jpg

    The top and bottom plates were welded to a piece of 6" pipe that I dug out of a dumpster.

    IMG_3610s.thumb.jpg.824b4a6c48604366a3105230f74ab007.jpg

    So this is the end result of using all the it followed me home stuff so I can use my 25.00 yard sale find fly press.

    IMG_3659s.thumb.jpg.74b2e48d0f04f4c8bd2c8178bfac2f35.jpg

    IMG_3660s.thumb.jpg.a2ae5ce71f449052fbc7a9f39532a09a.jpg

    It now sets next to my forging hammer I built from stuff that followed me.

    IMG_3694s.thumb.jpg.c069b6bc182b06353bfdd81e6f24240d.jpg

     

     

  7. Not sure if I should post this here or in some other area. (Mod note: moved to its own topic)

    This is my saga of building a forge or an extended post of it followed me home.

    A while back I had the urge to build a forge for my little shop. After hunting through the internet I found plans and ideas for building one from a refrigerant tank. I was given a number of empty refrigerant cylinders

    DSC_6556s.thumb.jpg.a520a3db217d335eb495d772487a9f41.jpg

    and went about making one

    DSC_6548s.thumb.jpg.089dc861b15d8aeb47ba6c261154f128.jpg

    I made the burner in the machine shop.

    DSC_6553s.thumb.jpg.865cbc2fd27badb47528bb6bf1cda0e6.jpg

    And made a stand for it as well.

     

    DSC_6558s.thumb.jpg.70cdeb1977bea6f303f682e2766ef707.jpgThis  seem to bring about telling the universe that I needed forges. Before I could even finish my home made forge This monster showed up. I was doing some work at a school and they were getting rid of there shop forge and foundry. This was being hauled out to the dumpster when I had them take it to my truck instead.

    DSC_6546s.thumb.jpg.c015af6955fbe0b6cb2fa48ced40be0e.jpg

    It is set up for natural gas instead of propane so the next step was to do a conversion on it. I obtain the manual and was setting up to buy all the necessary materials when the universe stepped in again. This 3 burner home made forge came about.

    DSC_6549s.thumb.jpg.141f7cec3d6cb9384a37a569e959c17c.jpg

    DSC_6550s.thumb.jpg.ddd8f030b0276c4a13e033f390300dd7.jpg

    With this forge I just needed to upgrade the insulation and I was ready to rock and roll. Then this cute single burner forge came up and followed me home.

    DSC_6551s.thumb.jpg.4a6bd906e2e2363d5349a770509dea3e.jpg

    DSC_6552s.thumb.jpg.bdae47db205395732cfa2b4129188dc8.jpg

    Finally the one I just posted about ended up at my home.

    DSC_6529s.thumb.jpg.67e68da41f591d9faa404d898b205613.jpg

    What I really need to do is to convince the universe to shift to anvils.

    If this post needs to go to a different section please move it. Thanks for reading my story.

     

  8. In the last couple of weeks a lot of stuff has followed me home.

    Starting with this coining press that I found of 25.00. Granted it is not a big boy fly press but for the price I could not say no.

    DSC_6297s.jpg

    Next at one of the lumber yards I do work at I got these from the dumpster, with there permission, Chain saw blades that were used. All together about 60 of them.

    DSC_6290s.jpg

    DSC_6295s.jpg

    DSC_6296s.jpg

×
×
  • Create New...