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Preserving a rusty finish

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So I have a customer who ordered a plasma cut out that was to become a sign for his buisness. The man owns a bison ranch and the cut out is of 2 bison in a field grazing and an indian riding by on horseback. He wants a rusty finish on it so it looks rustic. I have the cut out ready for the rusting process. I was planning on having it sandblasted and then rusting it with a muratic acid/distilled water mixture and spraying with hydrogen peroxide.

My question is once I start this rusting what is the most effective way to seal and prevent it from rusting any further. I was thinking either a matte finish clear coat, I also heard wax is a good way to preserve rust. Maybe I should use a beeswax/oil mixture heated and apply although this would need to be redone once a year or so. Whats your opinion?

when youre done with the process base the chemicals

to finish eith let it be bees wax

or grt it to about 450 ish range in a oven and drop it into motor oil it will seal it for more than a year

Edited by tetnum
hands move slower than the head thinks

  • Author

Should I use some sort of baking soda solution to neutralize it? is that what you mean by basing the chemicals?

Vinegar and bleach works fine and is safer than muriatic. It also helps if the metal is hot to the touch - maybe 120 to 150 degrees. Kill the bite with some baking soda mixed with water and applied with a hand powered, pump-up sprayer.

The rust will act as a great protectant so you don't have to apply anything if you don't want to. Anything you add will darken the finish so the customer might like it a little on the red side.

  • Author

Well my customer decided that he wanted one of his "people" to finish it up. Thanks for all your help. I will get pictures up of the sign as soon as its installed.

did you try king metals in Baltimore,MD they have a lot of neat patinas the work really well.i have used several they are nice..

disolve beeswax in turpintine untill it turns into a whitish paste then rub it on with a rag or brush.

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